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ASM International
Home Aerospace and Defense

Spirit AeroSystems develops RTM composite technology for aircraft spoilers

Spirit AeroSystems, Wichita, Kan., has developed a resin transfer molding (RTM) technology that supports the high-volume production of composite aircraft spoilers and other monolithic components and promises to deliver improved quality and significant cost savings.

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Outokumpu U.S. stainless steel bar operations receive LCS approval for aerospace

Outokumpu Oy, Finland, has received Pratt & Whitney’s LCS (laboratory control at source) approval for its stainless steel bar products manufactured at its Richburg mill in South Carolina.

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Ames Lab hot-shot pour tube produces titanium powder ten times more efficiently

The U.S. Department of Energy’s Ames Laboratory, Iowa, announces that one of its research teams has won an award for the development of a “hot-shot pour tube” technology that can produce titanium powder approximately ten times more efficiently than traditional methods.

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ATI to supply isothermal forgings and nickel-base powder alloys to Pratt & Whitney

Allegheny Technologies Inc., Pittsburgh, announces that it has signed a new Long-Term Purchase Agreement (LTPA) with Pratt & Whitney, a United Technologies company, to supply isothermal forgings and nickel-base powder alloys for next-generation jet engines.

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Ipsen USA ships 15 atmosphere and vacuum heat treating furnaces around the world

Ipsen USA, Cherry Valley, Ill., reports that it shipped 15 atmosphere and vacuum furnaces last quarter, all in support of the aerospace, commercial heat treating, and MIM industries around the world.

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President’s Message

It’s hard to believe that we are already well into the summer months of 2017! It’s been a very busy and exciting year for ASM and TSS.

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Solar Atmospheres builds climate-controlled chamber for medical/aerospace heat treating

Solar Atmospheres of Western PA, Hermitage, has constructed a climate-controlled chamber for the daily operation of its new all-metal hot-zoned vacuum furnace.

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NASA grants $10M to cut supersonic aircraft sonic booms by shape-memory-alloy morphing

The National Aeronautics and Space Administration, Washington, announces that it has granted $10 million to a CASMART industry-academic team that will lead research into designing commercially viable civil supersonic transport aircraft that can modify shape during flight under a range of conditions to meet noise and efficiency requirements for overland flight.

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Molten aluminum poured over 3D-printed steel lattice multiplies damage tolerance

Oak Ridge National Laboratory, Tenn., and Rice University, Houston, report that a new manufacturing method developed by Oak Ridge and Rice combines 3D printing with traditional casting to produce damage-tolerant components composed of multiple materials.

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ATI and GE Aviation joint venture to develop titanium alloy powder for 3D printing

Allegheny Technologies Inc., Pittsburgh, and GE Aviation, Cincinnati, announce a joint venture for the development of a new manufacturing technology for meltless titanium alloy powder.

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Spirit Aerosystems and Norsk Titanium to produce 3D-printed titanium components

Spirit AeroSystems, Wichita, Kan., and Norsk Titanium AS, Sweden, have entered into a commercial agreement to produce 3D-printed structural titanium components for the commercial aerospace industry via Norsk Titanium’s proprietary plasma-arc Rapid Plasma Deposition technology.

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Oerlikon, GE Additive collaborate to accelerate additive manufacturing industrialization

Oerlikon, Switzerland, has signed a Memorandum of Understanding with GE Additive, Pittsburgh, to collaborate on accelerating the industrialization of additive manufacturing.

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Nano-fabricated metamaterial optical filter protects aircraft pilots from laser beams

Airbus subsidiary Satair Group, Atlanta, and Metamaterial Technologies Inc. and its optical filters division Lamda Guard of Halifax, Nova Scotia, have signed a Memorandum of Understanding that will lead to an exclusive multi-million dollar global distribution agreement to bring MTI’s laser protection product MetaAir to the civil aviation market.

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Spirit invests $30 million in five-axis machining center for aluminum and titanium aircraft parts

Spirit AeroSystems, Wichita, Kan., announces a new center of excellence focusing on the fabrication of complex aluminum and titanium commercial and military aircraft parts by new five-axis machines.

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Eck Industries licenses cerium-aluminum alloy that resists corrosion and high heat

Oak Ridge National Laboratory, Tenn., announces that Eck Industries, Manitowoc, Wis., has signed an exclusive license for the commercialization of a cerium-aluminum (Ce-Al) alloy that is easy to work with, lightweight, corrosion-resistant, and exceptionally stable at high temperatures.

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Carbon/titanium fan blades in Rolls-Royce Ultrafan engine gearbox help efficiency

Rolls-Royce, U.K., has started power runs of the world’s most powerful aerospace gearbox for its new UltraFan engine, which will offer a 25% fuel efficiency improvement over the first generation of the Rolls-Royce Trent engine.

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Siemens wins 3D Printing Industry Award for its printed gas turbine blades

Siemens Inc., Germany, announces that it has won an International 3D Printing Industry Award in the category “3D Printing Application of the Year” for the first successful worldwide test of gas turbine blades produced via additive manufacturing.

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Can-Eng to build 36-foot rotary hearth furnace for titanium aerospace forgings

Can-Eng Furnaces International Ltd., Niagara Falls, Ontario, has been contracted to commission a turnkey 36 ft. diameter “pancake” style rotary hearth furnace for a leading North American aerospace supplier.

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Morgan and Airbus Safran Launchers partner to develop ceramic thruster chambers

Morgan Advanced Materials, England, has partnered with global aerospace giant Airbus Safran Launchers (ASL) to develop and manufacture ceramic thruster chambers to aid satellite propulsion by ion beam engines.

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Retech Systems develops hybrid plasma arc melting system for titanium aluminides

Retech Systems LLC, Ukiah, Calif., reports that, after years of research and development between Retech and partner Ti-Solutions GmbH of Germany, Retech has been granted patents for a hybrid plasma-arc melting plus cold wall induction system for titanium aluminides.

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Braidy Industries to invest $1.3 billion to build aluminum rolling mill in Kentucky

Braidy Industries Inc., Ashland, Kentucky, announces that it will spend $1.3 billion to build an auto body sheet and aerospace plate aluminum rolling mill, the nation’s first greenfield aluminum rolling mill in over three decades.

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ALD SyncroTherm compact heat treating system supports manufacture of aerospace parts

ALD Vacuum Systems Inc., Wixom, Mich., has received a purchase order from a North American based aerospace manufacturer for a SyncroTherm brand, fully integrated vacuum heat treating system.

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QuesTek CEO & ASM Fellow Aziz Asphahani elected to National Academy of Engineering

QuesTek Innovations LLC, Evanston, Ill., announces that Dr. Aziz Asphahani, Questek President & Chief Executive Officer and a Fellow of ASM International, has been elected to the U.S. National Academy of Engineering.

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NIST failure simulation strategy helps find crack initiation point in airplane wing materials

NIST, Gaithersburg, Md., announces that a team of researchers including NIST scientists has found a way to improve the process of simulating the onset of failure in materials for airplane wings.

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Boeing to buy structural parts 3D printed by Norsk Titanium’s rapid plasma deposition

Norsk Titanium AS, Oslo, announces that it has received a production purchase order for 3D printed structural titanium components from Boeing that are being produced by Norsk’s proprietary rapid plasma deposition (RPD) process.

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Arconic Very Thick Plate Stretcher enables larger aluminum and Al-Li wing ribs and frames

Arconic, New York, announces that the installation of the Very Thick Plate Stretcher has been completed at the company’s facility in Davenport, Iowa.

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Titanium powders produced by reducing TiO2 with magnesium in a hydrogen atmosphere

The University of Utah, Salt Lake City, announces that it recently received $3 million in funding to develop two process technologies for production of low-cost titanium powders, from the Advanced Research Projects Agency-Energy (ARPA-E) of the U.S. Department of Energy and its industrial partners.

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3-D printed aluminum electronics enclosure flies on Lockheed Martin military satellite

Lockheed Martin, Sunnyvale, Calif., announces that an electronics enclosure fabricated via additive manufacturing will be the first 3D printed part certified for service on a Lockheed Martin military satellite.

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Cold spray of metal particles entrained in supersonic gas jet rebuilds aircraft parts

The University of Akron and Airborne Maintenance and Engineering Services, Wilmington, Ohio, announce that they have developed supersonic particle deposition, an aircraft repair method for cold spraying metal particles to rebuild the surfaces of corroded and worn parts.

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Praxair to apply Tribomet protective coatings to Rolls-Royce jet engine parts

Praxair Inc., Danbury, Conn., announces that its subsidiary Praxair Surface Technologies, Indianapolis, has been awarded a ten-year contract by Rolls-Royce to apply its Tribomet abrasive coatings to rotating components in jet engines for wide-body aircraft.

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