Constellium, Issoire, France, announced a multi-year agreement with Airbus for the supply of aluminum alloy extrusions, reinforcing the company’s role as a long-term supplier of advanced aluminum solutions to the European airframer’s commercial and defense programs. Under the agreement, Constellium will provide Airbus with bars and a range of small and large extrusions manufactured in advanced aluminum alloys, including the company’s proprietary aluminum-lithium solution Airware®, all engineered to meet stringent quality requirements and optimized for the strength-to-weight performance demanded by aircraft structural applications. The extrusions will be produced at Constellium’s Issoire and Montreuil-Juigné facilities in France. “This agreement reflects Airbus’ trust in our advanced aluminum products and solutions, and in our quality performance, industrial reliability, and consistent supply continuity to support long-term aerospace programs,” said Philippe Hoffmann, president of Constellium’s Aerospace and Transportation business unit. “We are committed to continuing to grow our outstanding relationship with Airbus, leveraging our comprehensive product portfolio, proprietary solutions, unique manufacturing capabilities, and recycling expertise.” Constellium is a leading supplier of advanced aluminum products and solutions to the global aircraft, defense, and space markets, with proven industrial and recycling capabilities and an extensive portfolio of high-performance alloys, including the heat-treatable Airware® family used in next-generation airframe structures.
Nitrex celebrates 40 Years of innovation in heat treatment solutions
Nitrex, Quebec, announced that it is celebrating its 40th anniversary this year, marking four decades of growth and innovation in the heat treatment industry. Founded in 1984, Nitrex has evolved from a pioneer in controlled nitriding to a global leader offering end-to-end heat treatment solutions. The company’s technological advancements have expanded its capabilities to encompass metallurgy, engineering, process optimization, and automation.
Since 2019, under the current leadership, Nitrex has broadened its portfolio to include advanced vacuum furnaces and introduced technology for improved brake rotor performance. The company has also launched digital platforms such as QMULUS, aimed at optimizing customer processes and boosting operational efficiency.
In addition to its own milestone, Nitrex is celebrating the 50th anniversary of its UPC-Marathon office in Germany, recognizing the long-standing contributions and achievements of its global team. These anniversaries reflect Nitrex’s ongoing commitment to innovation and excellence.
Innovnano invests in facility for nanostructured powders
Innovnano, Lisbon, Portugal, has invested in a high-tech, brand new facility for production of its nanostructured powders, including 3 and 4 mol % yttria stabilized zirconia (YSZ). The new site is based in a dedicated technology park in Coimbra, Portugal, and has been designed to allow high capacity expansion and industrial-scale nanotechnology, enabling the production of up to 1000 metric tons per annum.
Continue readingNumerical modeling to study corrosion of submerged concrete
In marine environments, chloride-induced corrosion of steel can quickly take a toll on hollow submerged structures such as tunnels or parking structures by degrading their concrete and reinforced steel bars.
Continue readingNew technique could make cement manufacturing carbon-neutral
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Continue readingNitrex installs nitriding system at Akademi Metalurji
Nitrex Vacuum, Quebec, has installed a turnkey nitriding system at Akademi Metalurji, a full-service commercial heat-treating solutions provider located in Turkey. The project includes a mid-sized pit-type furnace, advanced controls, three process technologies along with accelerated cooling.
The decision to invest in a new nitriding system was driven by the company’s objective to overcome efficiency and quality challenges faced with their previous furnace at the Gebze facility. The prior system consumed excessive amounts of process gases and yielded inconsistent nitriding results. With the addition of a Nitrex NX-1015 pit furnace, Akademi Metalurji can now save on process gases and production time, while also expanding their heat treatment capabilities to accommodate wider-dimensioned parts. The nitriding furnace offers an effective work zone of 39” diameter by 59” high (1000 x 1500 mm) and can handle a load of up to 4400 lbs. (2000 kg). The supplied library of Nitreg-based recipes is tailored to meet different application requirements, resulting in a hardened surface that is highly wear-resistant. For applications like machinery components, tooling, dies, and molds, where Akademi Metalurji specializes, Nitreg delivers improved tooling performance, ensuring longer service life and higher throughput. Ultimately, this leads to tool cost savings for their customers.
The system was successfully installed at the Gebze facility, located southeast of Istanbul, and commenced operations in April 2023. Since then, it has been running smoothly, delivering excellent results.
Wisconsin Oven ships electrically heated horizontal quench system
Wisconsin Oven, East Troy, announced the shipment of an Electrically Heated Horizontal Quench System to a manufacturer of products for the automotive industry. This system will be used for the solution treatment of aluminum.
The maximum temperature for this horizontal quench furnace is 1200°F and interior chamber dimensions of 2′ wide x 2′ high x 2′ long. The system has the capacity to heat 450 pounds of aluminum parts and the steel basket within 60 minutes. Temperature uniformity of +/- 10°F at set points 850°F and 1050° F was verified with a nine point profile test prior to shipment.
This horizontal quench system provides a 15 second quench delay from when the door begins to open until the load is fully submerged in the tank. The quench is manual, where the operator pulls the load out of the oven and onto the quench elevator using a hook. The quench delay time is recorded and enforced using sensors to detect the start and end of the quench operation, and to stop the process if the quench delay time expires.
Furukawa Electric obtains SBT 1.5℃ certification for greenhouse gas emissions reduction targets
Furukawa Electric Group, Japan, has obtained 1.5℃ certification from the SBT iniative for greenhouse gas reduction targets.
Along with continuing the energy saving activities at the company’s offices and works, Furukawa group will effectively utilize hydroelectric power, a power source used continuously for over a hundred years, and further install renewable energy such as solar power. The company aims to eliminate greenhouse gas emissions directed at becoming carbon neutral in 2050 and are promoting initiatives throughout the value chain to achieve the 2030 environmental targets.
Ipsen repurposes ceramics facility for expanded hot zone production capacity
Ipsen, Pecatonica, Ill., formerly known as Ipsen Ceramics, is expanding its vacuum furnace hot zone assembly. The refurbishments include new lighting, HVAC, roofing, and other interior and exterior upgrades. Located at 325 John Street, less than 30 miles from Ipsen’s Vacuum Technology Excellence Center in Cherry Valley, the factory will initially employ up to eight material assemblers.
Incorporating the Pecatonica location into Ipsen’s vacuum furnace production and aftermarket process will provide added benefits to customers. Jake Hamid, Ipsen’s director and chief Operating Officer, stated that “Our goal is to reduce delivery times and better control the critical phase of assembly.” In the future, Ipsen is considering other manufacturing activities in Pecatonica to supplement the needs of the Vacuum Technology Excellence Center.
The move to repurpose the Pecatonica plant aligns with Ipsen’s commitment to providing high-quality vacuum furnace equipment and services to customers. The company’s dedication to meeting customer needs and reducing delivery times will be further enhanced by this strategic move, ensuring that Ipsen remains a leader in the vacuum furnace industry.
National laboratory releases new validation research on cold spray
The Pacific Northwest National Laboratory (PNNL), Richland, Wash., is conducting validation research on cold spray technology with its new suite of solid phase processing tools.
Continue readingSilicon fluorescence shines light on microcracks in cement, revealing early signs of damage
Concrete fractures that are invisible to the naked eye stand out in images produced through a technique created at Rice University. A collaboration between research groups at Rice and the Kuwait Institute for Scientific Research discovered by chance that common Portland cement contains microscopic crystals of silicon that emit near-infrared fluorescence when illuminated with visible light.
Continue readingBower Award and Prize for Achievement in Science
The Franklin Institute seeks nominations for the 2023 Bower Award and Prize for Achievement in Science of individuals who have made significant scientific or engineering contributions that improve the safety, sustainability, and resilience of civil infrastructure.
Continue readingHow long can fiber-reinforced polymer sustain concrete structures? Scientists answer
A 13-year-long study at the National Korea Maritime and Ocean University, Korea, published in Composites Part B finally answers the question if an external coating with fiber-reinforced polymer composites is a temporary patch or a durable solution, taking us one step closer to its widespread utilization.
Continue readingConstellium to sponsor skilled trades scholarships
Constellium, Paris will sponsor ten new skilled trades scholarships at West Virginia University, Parkersburg. Now in its second year, the program provides financial assistance to selected high school graduates to help them earn an associate degree in Multi-Craft Technology or Reliability and Maintenance Technology.
Continue readingSandvik acquires U.S. companies Thermaltek Inc. and Melin Tool in January
Sandvik AB, Sweden, announces that in January it acquired privately owned Thermaltek Inc., a manufacturer of high temperature furnace systems and metallic heating elements headquartered in North Carolina; and Melin Tool Company, a manufacturer of solid carbide tools in Cleveland.
Continue readingGasbarre supplies a car bottom furnace to a U.S. maker of excavating equipment
Gasbarre Thermal Processing Systems, Plymouth, Mich., recently manufactured and commissioned a high temperature car bottom furnace for a Southern U.S. manufacturer of excavating equipment.
Continue readingDanieli to supply equipment for Nucor’s thermo-mechanical rolled plate steel mill
Danieli, Italy, announces that it has been selected to supply equipment for Nucor Corporation and its new greenfield plate steel mill complex in Brandenburg, Kentucky.
Continue readingKennametal launches 3D printing business unit for AM powders and finished AM parts
Kennametal Inc., Pittsburgh, announces that it has formed a 3D printing materials and production business unit, Kennametal Additive Manufacturing, as part of its Infrastructure segment.
Continue readingUnited States Steel invests $700 million in joint venture with Big River Steel
United States Steel, Pittsburgh, announces that it has formed a joint venture partnership agreement under which it has taken the first step toward acquiring Big River Steel through the purchase of a 49.9% ownership interest at a purchase price of approximately $700 million in cash, with a call option to acquire the remaining 50.1% within the next four years.
Continue readingNucor Steel invests $40 million in continuous casting machine for Kankakee plant
Nucor Steel, Charlotte, N.C., is upgrading its Kankakee Chicago region steel bar mill by investing $40 million in a new state-of-the-art continuous casting machine and other improvements.
Continue readingZeiss ion beam microscopes feature advances in analytics, tomography, data integrity
Zeiss, Germany, announces that its ion beam microscopes now have new capabilities that cover advancements in analytics, tomography, sample preparation, and data integrity.
Continue readingDept. of Energy to invest $32 million in projects to develop new functional materials
The U.S. Department of Energy, Washington, announces that it will invest $32 million over the next four years to accelerate the design of new materials through use of supercomputers.
Continue readingAtomic maps solve mystery of how iron rusts
Scientists at Pacific Northwest National Laboratory (PNNL) have focused for years on creating a 3D map of the atomic activities happening on an iron surface. Recently, using a rare imaging technique—atom probe tomography—they were finally able to map atomic exchanges between goethite, a major component of rust, and iron from its surrounding solution.
Continue readingMystery of how iron rusts revealed by atomic maps
Scientists at Pacific Northwest National Laboratory (PNNL) have focused for years on creating a 3D map of the atomic activities happening on an iron surface. Recently, using a rare imaging technique—atom probe tomography—they were finally able to map atomic exchanges between goethite, a major component of rust, and iron from its surrounding solution.
Continue readingEU-developed hybrid additive-subtractive machine ready to build large demo parts
The Large Additive-Subtractive Integrated Modular Machine (LASIMM) project of the European Union has announced that the hybrid machine, which offers both metal additive manufacturing and subtractive manufacturing capabilities, is now ready to build demonstrator parts.
Continue readingNucor to invest $1.35 billion to build state-of-the-art steel plate mill in the Midwest
Nucor Corp., Charlotte, N.C., announces plans to invest $1.35 billion to build a state-of-the-art plate mill in the United States Midwest that will be capable of producing 1.2 million tons per year of steel plate products.
Continue readingMettech launches NanoFeed nanopowder suspension feeders for thermal spray torches
Northwest Mettech, Vancouver, announces that its NanoFeed line of liquid and suspension feeders for the thermal spray industry has been developed to enable delivery of submicron powders to thermal spray torches.
Continue readingSSPC, AWS, NACE announce Public Review Period for revised thermal spray standard
The Society for Protective Coatings, the American Welding Society, and NACE International announce a public review period for its proposed Joint Standard/Standard Practice, “Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum, Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel.”
Continue readingGasbarre ships heat treating furnace for workloads 32 feet wide weighing 40,000 pounds
Gasbarre Furnace Group/J. L. Becker, Plymouth, Mich., recently shipped a large-capacity gas-fired temper furnace to a major specialty alloy manufacturing company located in the Northeastern portion of the United States.
Continue readingUnited States Steel to invest $750 million in Gary Works for new machinery and technology
United States Steel Corp., Pittsburgh, announces that the company will invest a minimum of $750 million to modernize and upgrade the Gary Works in Indiana.
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