One Minute Mentor: Austenitizing of Water-Hardening Tool Steels

Austenitizing temperatures for water-hardening tool steels normally vary from 760 to 845 °C (1400 to 1550 °F), as indicated in Table 2. Higher temperatures are sometimes used for special purposes (Fig. 2). Hardenability increases as austenitizing temperature increases. The optimum time at austenitizing temperature is from 10 to 30 min. Preheating is unusual except for very large tools or those with intricate cross sections. It is particularly important to protect shallow-hardening steels against scaling and decarburization. Severe scaling can interfere with heat transfer during quenching and slow the required high rate of cooling. Decarburization will produce a soft surface on any tool steel, but in a deep-hardening steel it can be ground off until the underlying hard high-carbon area is reached. Grinding a shallow-hardening steel will frequently expose the soft core.

For more information, click on the link below (subscription required). Then scroll to Figure 2.

Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels, ASM International, 2014. https://doi.org/10.31399/asm.hb.v04d.a0005972

Automaker modernizes heat-treatment operations with Nitrex technology

Automaker modernizes heat-treatment operations with Nitrex technology

Nitrex, Quebec, announced that a major automotive manufacturer has selected its EndoFlex L generators to upgrade heat-treatment operations. This initiative supports the automaker’s commitment to improving production efficiency while advancing sustainability and cost management efforts.

The facility specializes in manufacturing engine components that require carburizing, a heat-treatment process that enhances surface durability by introducing carbon into the material. Previously, the site relied on aging, gas-heated generators to produce endothermic gas for this process. However, these generators had become inefficient, consuming excessive natural gas and increasing CO₂ emissions. To address these challenges, the manufacturer has chosen Nitrex’s electrically heated EndoFlex L endothermic gas generators to optimize efficiency and reduce environmental impact.

Designed specifically for carburizing applications, the EndoFlex L features a multi-retort design and precise temperature control, ensuring a consistent and stable supply of high-quality endothermic gas. The system operates on demand, significantly reducing gas consumption and emissions, making it a more sustainable and cost-effective solution.

Daniel Panny, head of sales Europe at Nitrex, emphasized the company’s long-standing relationship with the automaker, noting that previous projects included upgrading legacy generators with the EndoInjector gas injection system. He stated that this latest investment demonstrates how sustained partnerships can drive meaningful advancements in industrial manufacturing.

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One Minute Mentor: Fluidized-Bed Furnace

A fluid bed results when a gas is passed upward through a bed of small solid particles at a rate fast enough to lift these particles and to create turbulence. This motion of particles, which are usually made of aluminum oxide or silica oxide, is similar to that of a fluid.

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Bodycote to offer new services in the Middle East

Bodycote, the world’s largest provider of heat treatment and specialist thermal processing services, is expanding its thermal spray coatings capability in the Middle East. Bodycote has entered into a partnership with Mathevon Group to develop the market in the region and, in particular, Saudi Arabia

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