{"id":8158,"date":"2016-07-11T03:32:37","date_gmt":"2016-07-11T03:32:37","guid":{"rendered":"https:\/\/staging.asminternational.org\/hts-new\/results\/-\/journal_content\/56\/10192\/26608301\/NEWS\/"},"modified":"2023-02-07T04:48:10","modified_gmt":"2023-02-07T04:48:10","slug":"optomec-awarded-4-million-to-develop-3d-printing-repair-of-aircraft-parts","status":"publish","type":"post","link":"https:\/\/www.asminternational.org\/hts\/optomec-awarded-4-million-to-develop-3d-printing-repair-of-aircraft-parts\/","title":{"rendered":"Optomec awarded $4 million to develop 3D printing repair of aircraft parts"},"content":{"rendered":"<p>\n\tOptomec, Albuquerque, N.M., announces &nbsp;that the company has been awarded $4 million by AmericaMakes, the National Additive Manufacturing Innovation Institute,&nbsp; to develop additive manufacturing technology for the repair of aerospace metal components for the U.S. Air Force.<\/p>\n<p>\n\t&nbsp;At the core of the project is Optomec&#8217;s LENS metal 3D printing technology.&nbsp;Unlike &#8220;powder-bed&#8221; additive manufacturing approaches, the LENS&nbsp;process can add metal onto an existing substrate of almost any three-dimensional shape. Powder-bed processes require a flat, two-dimensional horizontal base. This&nbsp;makes&nbsp;the LENS additive manufacturing process well qualified to perform repair operations. LENS machines are already in use around the world conducting repairs of ground-based high-value components for defense and other industries.<\/p>\n<p>\n\t&#8220;This award is significant because it highlights that repair is indeed a leading application area in the additive manufacturing landscape. Additionally, it helps to demonstrate that printing onto existing structures in 3D space is a unique and enabling aspect of Optomec 3D printing technologies,&#8221; said Dr, Richard Grylls, Optomec LENS General Manager and&nbsp;Re-Born in the USA&nbsp;project leader.<\/p>\n<p>\n\t&#8220;We are looking forward to working with our partners to deliver a repair methodology that addresses the current challenges faced by the Air Force and provides a framework for the potential adoption of additive manufacturing repair processes throughout the aircraft industry.&nbsp;Together, we will demonstrate the benefits of additive manufacturing over traditional welding techniques and enable a \u2018repair, don&#8217;t replace&#8217; approach to critical part sustainment for high-value aerospace components.&#8221;<\/p>\n<p>\n\tOptomec will lead a project team consisting of 23 partners, including aerospace industry leaders&nbsp;GE Aviation, Lockheed Martin, United Technologies Research Center, and Rolls-Royce. The team also includes a group of technical experts serving as lead contributors: EWI, Connecticut Center for Advanced Technology, TechSolve, the Pennsylvania State University Applied Research Lab, and Concurrent Technologies Corporation. The term of the project is two years and is valued at $4 million ($2.6 million public share and $1.4 million private cost share). This is the third&nbsp;America&nbsp;Makes&nbsp;project awarded to Optomec this year.<\/p>\n<p>\n\tSpecifically, the team will leverage the unique advantages of LENS 3D metal printing technology and the expertise of some of the world&#8217;s leading aerospace companies and industry organizations to advance a reliable, cost-effective approach to replace conventional repair processes such as manual welding.<\/p>\n<p>\n\tThe goal of the project is to develop a set of specifications and a knowledge base of best practices in advancing additive manufacturing methods to repair aerospace metal components. This includes&nbsp;definition of optimum powder feedstock characteristics, improvements in process monitoring and control, and recommendations for part repair and sustainment applications specifically for the Air Force.<\/p>\n<p>\n\tAmerica&nbsp;Makes&nbsp;is the National Additive Manufacturing Innovation Institute. &nbsp;<\/p>\n<p>\n\t<a href=\"http:\/\/americamakes.us\/\">http:\/\/americamakes.us<\/a><\/p>\n<p>\n\t<a href=\"http:\/\/optomec.com\/\">http:\/\/optomec.com<\/a>.<\/p>\n<p>\n\t&nbsp;<\/p>\n<p>\n\t&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Optomec, Albuquerque, N.M., announces that the company has been awarded $4 million by AmericaMakes, the National Additive Manufacturing Innovation Institute, to develop additive manufacturing technology for the repair of aerospace metal components for the U.S. Air Force.<\/p>\n","protected":false},"author":63082,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-8158","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - 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