University at Buffalo receives $2.9 million for modeling/simulations lab
October 28, 2016
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The University at Buffalo, N.Y., has received a $2.9 million National Science Foundation grant to transform the traditional role of a database as a repository for information into an automated computer laboratory that rapidly collects, interprets, and learns from massive amounts of information.
The lab, which also will conduct large-scale materials modeling and simulations based upon untapped troves of visual data, will be accessible to the scientific community and ultimately speed up and reduce the cost of discovering, manufacturing and commercializing new materials.
"This pioneering and multidisciplinary approach to advanced materials research will provide the scientific community with tools it needs to accelerate the pace of discovery, leading to greater economic security and a wide range of societal benefits," said Venu Govindaraju, PhD, UB's vice president for research and economic development.
Dr. Govindaraju, SUNY Distinguished Professor of Computer Science and Engineering, is the grant's principal investigator. Co-principal investigators, all from UB, are: Krishna Rajan, ScD, Erich Bloch Endowed Chair of the Department of Materials Design and Innovation (MDI); Thomas Furlani, PhD, director of the Center for Computational Research; Srirangaraj "Ranga" Setlur, principal research scientist; and Scott Broderick, PhD, research assistant professor in MDI.
The award, from NSF's Data Infrastructure Building Blocks (DIBBS) program, draws upon UB's expertise in artificial intelligence, specifically its groundbreaking work that began in the 1980s to enable machines to read human handwriting. The work has saved postal organizations billions of dollars in the U.S. and worldwide.
UB will use the DIBBS grant to create what it is calling the Materials Data Engineering Laboratory at UB (MaDE @UB). The lab will introduce the tools of machine intelligence -- such as machine learning, pattern recognition, materials informatics and modeling, high-performance computing and other cutting-edge technologies -- to transform data libraries into a laboratory that not only stores and searches for information, but also predicts and processes information to discover advanced materials.
www.buffalo.edu
The University at Buffalo, N.Y., has received a $2.9 million National Science Foundation grant to transform the traditional role of a database as a repository for information into an automated computer laboratory that rapidly collects, interprets, and learns from massive amounts of information.
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Nanolaminated MoAlB coating resists corrosion at high temperatures
June 6, 2016
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Drexel University, Philadelphia, announces that a research team from Drexel, Linkoping University in Sweden, and Imperial College London, has produced a nanolaminated molybdenum-aluminum-boride coating that resists corrosion at high temperatures. To make the MoAlB coating, Prof. Michel Barsoum and his team combined a molybdenum-boron lattice with a double layer of aluminum to produce a material that is durable enough to resist oxidation at extremely high temperatures. The key to this performance is the material's nanolaminated structure, which consists of alternating layers of molybdenum boride and aluminum.
Using techniques gleaned from MAX Phase and MXene fabrication techniques developed by Prof. Barsoum, the research group developed a method for making corrosion-resistant layered boride. Upon testing, the group also found that the material retains its high conductivity to elevated temperatures. Its melting point has yet to be determined, but preliminary results have shown it to be greater than 2550°F. Prof. Barsoum speculates that because of these promising results, his team's work has now laid the foundation for the development of ultrahigh melting point borides that are also oxidation resistant.
According to Prof. Barsoum, "Resistance to oxidation is possible because of the presence of aluminum in layers between molybdenum and boron layers. When heated to high temperatures in air, the aluminum atoms selectively diffuse to the surface and react with oxygen — forming a surface aluminum oxide protective layer that slows down further oxidation considerably."
www.drexel.edu
Drexel University, Philadelphia, announces that a research team from Drexel, Linkoping University in Sweden, and Imperial College London, has produced a nanolaminated molybdenum-aluminum-boride coating that resists corrosion at high temperatures.
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The world loses Karl A. Gschneidner
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Ames Laboratory Senior metallurgist Karl A. Gschneidner Jr., known around the world as Mr. Rare Earth, passed away April 27 at the age of 85. A Fellow of ASM International, Dr. Gschneidner began work on his Ph.D. at Iowa State University in 1955 and hired on as an Ames Laboratory graduate researcher in metallurgy. After receiving his doctorate from Iowa State in 1957, Dr. Gschneidner took a job in the Chemistry and Metallurgy Division of Los Alamos National Laboratory, and was promoted to section leader in 1961.
An opening at Iowa State and Ames Laboratory gave him the chance to return to Ames in 1963. He formally retired from the Laboratory in January after a distinguished 60-year career that was dedicated to the study of rare-earth metals.
He was a Distinguished Professor of Materials Science and Engineering at Iowa State University, a Senior Metallurgist at the Ames Laboratory, and the Chief Scientist of the Critical Materials Institute. He was a member of the National Academy of Engineering and earned a lengthy list of awards for his research.
A prolific writer, he published more than 544 articles in scientific journals and more than 170 chapters in books and conference proceedings. As testament of the quality of his research, his published works have been cited an astonishing 19,013 times – an average of 328 citations per year over his career.
"Our work on the giant magnetocaloric effect of gadolinium-silicon-germanium has been cited more than 2100 times," Prof. Gschneidner said at the time of his retirement, "so you could say we really hit the jackpot with that one. Finding something new or unexpected is what makes it worthwhile," he added. "It's kind of like hitting a great drive in golf; it keeps you coming back."
"Karl has been an inspiration and a mentor to so many of us at Ames Laboratory and around the world," said Ames Laboratory Director Adam Schwartz. "As a researcher, I read many of Karl's papers as they related to my own work, and when the Critical Materials Energy Innovation Team first came together during the proposal process, I had my first opportunity to work directly with him. His incredible knowledge of rare earth science was astonishing, but what is more remarkable was his willingness to help everyone around him do their best. We will miss Karl."
It was his renown as "Mr. Rare Earth" that led to the establishment of the Critical Materials Institute, a U.S. Department of Energy Innovation Hub located at the Ames Laboratory. He testified before a Congressional committee about the need for such a research center and later served as the first chief scientist for CMI.
This information is from the www.ameslab.gov website.
Ames Laboratory Senior metallurgist Karl A. Gschneidner Jr., known around the world as Mr. Rare Earth, passed away April 27 at the age of 85.
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Rare earth elements extracted from coal ash
June 1, 2016
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Duke University, Durham, N.C., reports that its researchers used a common industrial extraction technique based on nitric acid to extract rare earth elements from coal ash that contains amounts ranging from 337 to 591 ppm, depending on location. They discovered that "roasting" the coal ash with an alkali agent before dissolving it with nitric acid enabled a significant improvement in extraction efficiency. Neodymium, europium, terbium, dysprosium, yttrium, and erbium were extracted from the burned coal.
The researchers took coal ash samples from power plants located mostly in the American Midwest that burn coal sourced from all over the country, including the three largest sources: the Appalachian Mountains, southern and western Illinois, and the Powder River Basin in Wyoming and Montana. The content of rare earth elements was then tested with hydrofluoric acid, which is much stronger and more efficient than industrial methods, but is too hazardous to use on a large scale.
"The Department of Energy is investing $20 million into research on extraction technologies for coal wastes, and literally billions of dollars worth of rare earth elements are contained in our nation's coal ash," says Associate Prof. Heileen Hsu-Kim. "If a program were to move forward, they'd clearly want to pick the coal ash with the highest amount of extractable rare earth elements, and our work is the first comprehensive study to begin surveying the options."
The study, published online on May 26 in the journal Environmental Science and Technology, showed that coal from the Appalachian Mountains contains the most rare earth elements. However, if extraction technologies were cheap enough, rare earth elements could be extracted from other sources as well.
www.duke.edu
Duke University, Durham, N.C., reports that its researchers have extracted rare earth elements from coal ash that contains amounts ranging from 337 to 591 ppm, depending on location.
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Oxygen-free copper strip produced in continuous casting, rolling, and coiling process
November 30, 2015
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Mansfelder, Kupfer, und Messing GmbH (MKM), Germany, has begun the production of high-purity, oxygen-free copper strip via Conti-M technology, which makes it possible to cast, hot-roll, mill, and coil copper strip in a continuous process. The oxygen-free (OFE) copper contains no elements that can outgas in vacuum, is an excellent conductor of electricity and heat, and is particularly resistant to hydrogen in both natural and industrial atmospheres.
OFE copper is also resistant to stress corrosion cracking. MKM will be offering OFE copper predominantly to customers in the electrical engineering, electronics, and vacuum systems engineering segments, for whom this high-quality copper strip offers exceptional properties. OFE copper not only possesses very good hot and cold forming properties, but also is good for welding and very good for hard and soft soldering.
According to Roland Harings, CEO of MKM, "With OFE copper strip, we at MKM have now begun a quality-oriented expansion of our product portfolio that fulfils the demands of many of our customers. Numerous tests have clearly confirmed that MKM OFE copper strip can offer exceptionally high quality standards and process reliability."
MKM is the only manufacturer in the world to offer copper wire, strips, tubes, bars, and sheets from a single source. In the past year, MKM processed 245,000 metric ton of copper, with a workforce of about 1100 employees. Approximately 1000 customers from 60 different countries place their trust in MKM. This positions MKM as a global premium partner for the electronics and construction industry, solar energy, and systems engineering; and the automotive, aerospace and telecommunications segments.
http://www.mkm.eu/en/
Mansfelder, Kupfer, und Messing GmbH (MKM), Germany, has begun the production of high-purity, oxygen-free copper strip via Conti-M technology, which makes it possible to cast, hot-roll, mill, and coil copper strip in a continuous process.
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Unraveling structural ambiguities in lithium-rich transition metal oxides
October 29, 2015
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Using complementary microscopy and spectroscopy techniques, researchers at Lawrence Berkeley National Laboratory (Berkeley Lab), Calif., say they have solved the structure of lithium- and manganese-rich transition metal oxides, a potentially game-changing battery material and the subject of intense debate in the decade since it was discovered.
Researchers have been divided into three schools of thought on the material's structure, but a team led by Alpesh Khushalchand Shukla and Colin Ophus spent nearly four years analyzing the material and concluded that the least popular theory is in fact the correct one. This material is important because the battery capacity can potentially be doubled compared to the most commonly used Li-ion batteries today due to the extra lithium in the structure. "However, it doesn't come without problems, such as voltage fade, capacity fade, and DC resistance rise," says Shukla. "It is immensely important that we clearly understand the bulk and surface structure of the pristine material. We can't solve the problem unless we know the problem."
A viable battery with a marked increase in storage capacity would not only shake up the cell phone and laptop markets, it would also transform the market for electric vehicles (EVs). "The problem with the current lithium-ion batteries found in laptops and EVs now is that they have been pushed almost as far as they can go," says Ophus. "If we're going to ever double capacity, we need new chemistries."
Using state-of-the-art electron microscopy techniques at the National Center for Electron Microscopy (NCEM) at Berkeley Lab's Molecular Foundry and at SuperSTEM in the UK, researchers imaged the material at atomic resolution. Because previous studies have been ambiguous about the structure, the researchers minimized ambiguity by looking at the material from different directions, or zone axes. "Misinterpretations from electron microscopy data are possible because individual two-dimensional projections do not give you the three-dimensional information needed to solve a structure," Shukla says. "So you need to look at the sample in as many directions as you can."
Scientists have been divided on whether the material structure is single trigonal phase, double phase, or defected single monoclinic phase. The "phase" of a material refers to the arrangement of the atoms with respect to each other; Ophus, a Project Scientist at the Molecular Foundry, explains how easy it is for researchers to reach different conclusions: "The two-phase and one-phase model are very closely related. It's not like comparing an apple to an orange—it's more like comparing an orange and a grapefruit from very far away. It's hard to tell the difference between the two."
In addition to viewing the material at atomic resolution along multiple zone axes, the researchers made another important decision, that is, to view entire particles rather than just a subsection. "Imaging with very high fields of view was also critical in solving the structure," Shukla said. "If you just look at one small part you can't say that the whole particle has that structure."
Putting the evidence together, Shukla and Ophus are fairly convinced that the material is indeed defected single phase. "Our research gives strong support for the defected single-phase monoclinic model and rules out the two-phase model, at least in the range of compositions used in our study," says Ophus, whose expertise is in understanding structure using a combination of computational methods and experimental results.
"We need to know what goes on at the atomic scale in order to understand the macroscopic behavior of new emerging materials, and the advanced electron microscopes available at national facilities such as SuperSTEM or NCEM are essential in making sure their potential is fully realized," he adds.
In addition to solving the structure of the bulk material, which has been studied by other research groups, they also solved the surface structure, which is different from the bulk and consists of just a few layers of atoms on select crystallographic facets. "The intercalation of lithium starts at the surface, so understanding the surface of the pristine material is very important," Shukla says.
On top of the STEM (scanning transmission electron microscopy) imaging that they used for the bulk, they had to use additional techniques to solve the surface, including EELS (electron energy loss spectroscopy) and XEDS (x-ray energy dispersive spectroscopy). "We show for the first time which surface structure occurs, how thick it is, how it's oriented in relation to the bulk, and in particular on what facets the surface phase does and doesn't exist," Ophus says.
An important part of the study was the quantity and quality of the samples studied. They started with lab-made samples. They used a molten-salt method that produces high-quality discrete primary particles that are impurity-free, making them ideal candidates for performing fundamental characterization. Taking a conservative approach, the researchers also decided to procure and analyze two commercial samples from two different companies.
"We could have finished the paper a year earlier, but because there was so much controversy we wanted to make sure we didn't leave any stone unturned," says Shukla. In the end, it took nearly four years to complete the research. Ophus calls it a "tour de force of microscopy" because of its thoroughness.
The work was funded by the Vehicle Technologies Office under the U.S. Department of Energy. The Molecular Foundry is a DOE Office of Science User Facility.
Image caption — The cube on the right represents the structure of lithium- and manganese- rich transition metal oxides. The models on the left show the structure from three different directions, which correspond to the STEM images of the cube.
Using complementary microscopy and spectroscopy techniques, researchers at say they have solved the structure of lithium- and manganese-rich transition metal oxides.
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Graftech to relocate headquarters to Independence, R&D to Brooklyn Heights
December 21, 2014
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GrafTech International Ltd., Parma, Ohio, announces that its global headquarters will be relocated to Independence, Ohio, and will house approximately 50 employees working in the company's corporate functions. The newly established Innovation & Technology Center will be located in Brooklyn Heights, Ohio, and will include scientists, lab technicians, and marketing professionals. The transition is expected to be completed by the end of the first quarter of 2015.
The company previously announced its decision to relocate its headquarters and redesign its research and development function in September 2014 as part of its ongoing cost-savings initiatives to improve profitability and competitive positioning. The decision to downsize corporate functions by approximately 25% has enabled the relocation to a smaller, more cost effective, corporate headquarters. The redesigned research and development function will be focused on commercializing next generation technologies in carbon and graphite material science.
GrafTech's Chief Executive Officer, Joel Hawthorne, commented, "We continue to execute on our stated goal of creating a more streamlined business model, with greater accountability and cost efficiency. With these moves, we will further reduce expenses, improve operational synergies and best position GrafTech to drive innovation to support future success."
GrafTech International is a global company that offers innovative graphite material solutions in a wide range of industries and end markets, including steel manufacturing, advanced energy applications and latest-generation electronics. GrafTech operates 18 principal manufacturing facilities on four continents and sells products in over 70 countries. Headquartered in Parma, Ohio, GrafTech employs approximately 2600 people.
www.GrafTech.com
GrafTech International Ltd., Parma, Ohio, announces that its global headquarters will be relocated to Independence, Ohio, and will house approximately 50 employees working in the company’s corporate functions.
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Lucifer Furnaces supplies high temperature box furnace to battery maker
April 16, 2014
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Lucifer Furnaces, Warrington, Pa., recently shipped a high-temperature laboratory box furnace to a leading producer of products for the battery, ceramics, and glass industries around the globe. Model 3027-K12 heats to 2500°F with silicon carbide rod-type heating elements mounted above and below the hearth providing uniform heat in the work chamber.
The 12 x 12 x 12-in. chamber is lined with 7 in. of insulation consisting of 5 in. insulating brick and 2 in. mineral wool block. The double pivot horizontal swing door with insulating plug meets with the throat section at the front of the furnace chamber minimizing heat loss. Hammond Lead Products, Pottstown, Pa. , selected a Honeywell UDC 3500 temperature controller with enhanced set point programming, fast scanning and onboard diagnostics, as well as an Overtemperature Safety System for automatic furnace shutdown in the event of a high temperature excursion, an add-on recommended for unattended furnace operation.
Controls are mounted in the furnace base cabinet and include a voltage-regulating power transformer with selector switches. A type R platinum thermocouple mounted through the roof provides a fast, accurate response and excellent lifespan at elevated temperatures. Hammond will be using the furnace for the development of PZT powders. Jon Hegland of Hammond says they chose a Lucifer because it was "the right product at the right price, and everyone involved in the sale were friendly and helpful."
www.luciferfurnaces.com
Lucifer Furnaces, Warrington, Pa., recently shipped a high-temperature laboratory box furnace to a leading producer of products for the battery, ceramics, and glass industries around the globe.
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