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January 2017 Joint Meeting

  • January 17, 2017
  • Ivar's Salmon House
  • Seattle , WA , USA

Description

Our Tuesday January 17th, 2017 joint meeting with SAMPE.

Topic: Defining Materials in the Digital Age

Abstract: Aerospace materials specifications, alongside other standards, define our products. They have existed for over a century, and are necessary for the procurement and construction of aerospace designs. They generally exist as scanned electronic copies of printed paper, requiring a minimal sets of certification tests. This contrasts sharply with other aspects of engineering design, which have largely converted to true digital data sets. Only the lowly materials specification remains in the hard copy realm.

Materials properties are a function of chemistry and microstructure. Microstructural features (e.g. grain size) are state variables that depend on input state and subsequent processing. As such, the best metrics for material quality should be chemistry and microstructure. But it has always been impractical to conduct detailed microstructural evaluations for simple and frequent lot release testing, so this is usually forgone and only sample chemistry and simple mechanical properties (e.g. tensile strength, hardness) measured instead. Although commonplace, these limitations add cost and flow time. Furthermore, requirements have increased with time as aerospace customers and certification agencies have come to demand more reliability, durability and safety. This has resulted in more extended supplier qualification exercises and complicated document management systems, which are burdensome and confusing. It's time to consider something new.

Recent advances in constitutive modeling, nondestructive evaluation technology and computing power suggest that it may be possible to develop methods for defining and certifying materials in a more direct manner that measures salient microstructural features that control the properties of interest. Such methods could be automated. They would also generate digital materials descriptors, permitting the mathematical description of a material, ready for constitutive modeling. This presentation describes a vision for how such a program might be constructed, with benefits for materials developers, suppliers and end users, and why the time is right to begin.  

Speaker: Jim Cotton

Bio: Expert in advanced metallic materials and applications development, with an emphasis on structural materials design and root-cause analysis. Experienced in business case development, cross-teaming, characterization methods, chemistry-microstructure-property relationships and requirements definition. Driven by curiosity and a love of learning.

Current position: Senior metallics focal for Boeing commercial airplanes programs, including 737, 747, 767 and 777 models, supporting technical review boards, problem-solving and standards innovations. New airplane propulsion materials development, trade studies and cost reduction. 

Address: Ivar's Salmon House 401 NE Northlake Way, Seattle, WA 98105
Time: 5:30 PM Social, 6:30 PM Dinner, and 7:30 PM Presentation
Food/Cost: Buffet style dinner. $10 per person.

Please send your RSVP to psasmnewsletter@gmail.com by Friday, January 13th at 5pm.

Misc:

Tentative Calendar:
Jan 17 – Joint Dinner with SAMPE 
Feb 15 – Student Night
Mar 14 – Chemicals Related Topic
April 11 – Trustee Dinner
May 9 – Tour and/ or Picnic


Committee:
Jason Zhou [Chair]

Rebecca Ahern [Vice Chair]

Andy Ruble [Secretary]

Mary Davis [Treasurer]

 

 

 

 

 

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