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Multi-furnace heat treat project for major steel forger

Nutec Bickley, Mexico, has been awarded a contract to manufacture and install five new lift-up furnaces, along with a fully modernized combustion system, for a leading U.S. manufacturer of high-quality alloy steel and carbon steel closed-die forgings. The project will take place between May and December 2023, with onsite work completed one furnace at a time to ensure the customer’s production schedules are not impacted. Two of the new furnaces will be used for tempering, while the remaining three will be used for austenitizing. Each furnace will be fitted with the latest control systems, complete fiber flues, and new exhaust and pressure control systems, along with insulation.

Nutec Bickley’s state-of-the-art combustion packages will be fully compliant with NFPA 86 standards, incorporating a fuel-only control system to allow maximum temperature uniformity potential for all cycles. The retrofitted furnaces will benefit from high-velocity nozzle mixing burners fitted with high-temperature burner blocks. The combustion systems will also feature automatic air control valves to adjust the maximum air volume used and to ensure proper burner ignition conditions.

The project will involve careful teamwork between the customer and Nutec Bickley to ensure successful delivery and highest quality outcomes. Rodrigo González, VP Metals at Nutec Bickley, emphasized the importance of constant communication and status updates with customers for a dynamic and mutually beneficial project result.

 

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