Steel Dynamics named one of America’s best employers for women by Forbes

Steel Dynamics, Fort Wayne, Ind., has been named one of America’s Best Employers for Women for 2023 by Forbes. Steel Dynamics was the only steel producer receiving this designation.

“We are appreciative and honored by this recognition,” said Mark D. Millett, chairman and chief executive officer. “Our people are the foundation of our success and our most important resource. We strive to create a welcoming, open, and inclusive environment. We value our team members, creating meaningful opportunities for growth, leadership development, and career advancement. We believe empowering our people and providing them with the necessary tools for success creates significant value for everyone and will drive our continued success.”

Forbes partnered with Statista to compile the list of America’s Best Employers for Women. Statista surveyed over 60,000 U.S. employees working for companies with a minimum of 1,000 employees. More than 40,000 women were asked to rate their company in areas such as working environment, salary and employee diversity, and then whether they would recommend their company to a friend or family member.

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Lindberg ships full muffle mesh belt conveyor furnace to manufacturing industry

Lindberg/MPH, Mich,  a leading manufacturer of heat treat furnaces, announced the shipment of a continuous full muffle mesh belt conveyor furnace to an industrial manufacturer.

This conveyor furnace is designed for applications with a nitrogen atmosphere and a maximum temperature of 1,100°C. Additionally, the furnace has a hydrogen flow meter and combustible gas system so the customer can run a hydrogen atmosphere when needed. The combustible gas system provides a timed nitrogen gas purge of the muffle before process gas can be introduced into the furnace muffle. The conveyor furnace has overall dimensions of 128” L x 22” W 41.5” H. There are tables at both ends of the furnace for loading and unloading of the product. The unit is designed with four (4) temperature zones and a water-cooling section that parts travel through prior to exiting the chamber.

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One Minute Mentor: Controlled Atmosphere Furnace Equipment

Heat treatment of tool steels usually requires high flexibility combined with small lots of parts. Seal quench furnaces, executed with a single heating chamber, meet this demand. Figure 5 shows a typical schematic of a single-chamber furnace, executed with a pre-chamber, which is used both for loading and unloading and also for oil quenching or gas cooling. Another execution is shown in Fig. 6, where the load is fed directly into the heating chamber (left side in the drawing). In this case the load is transported through the furnace and received after oil quenching on the right-hand side.

For more information, click on the link below (subscription required). Then scroll to Figure 5.

R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014, https://doi.org/10.31399/asm.hb.v04d.a0005958

Nitrex and Linde renew their 13-year collaboration

Nitrex, Quebec, and Linde are celebrating their 13-year collaboration, which today covers Europe and North America. Nitrex said that this partnership emphasizes both companies’ positioning in terms of technology, digital, and green footprints. 

The cooperation between Linde (previously Praxair) and UPC-Marathon, a Nitrex company, began in the USA in 2010, when Linde approached UPC-Marathon to build gas panels. Eventually, the company started sending some of its clients who needed technical support in UPC’s direction.

Nitrex supplies Linde with equipment and analyses to control gas atmospheres, thanks to its competence in heat treatment and electrical fields, technical solutions, support, and world-class gas panels.

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Ipsen ships Turbo Treater vacuum furnace to commercial heat treater in Mexico

Ipsen, Tainan City, Taiwan, has shipped a vacuum furnace to Tratamientos Termicos Avanzados (TTA) in Mexico. Translated to “Advanced Heat Treatments,” TTA is a leader in plasma nitriding services for steel. They serve many industries and boast a clientele that includes John Deere, Caterpillar and Nissan.

Looking to expand their capabilities by adding vacuum processing to their commercial heat-treating business, they chose an Ipsen Turbo2Treater for its process flexibility. The new furnace has a work zone size of 24” x 24” x 36”, 1,600 lb. weight capacity, 2,400 °F maximum operating temperature, and quench pressure up to 12 bar. It will mainly be used for hardening tool steels but can easily be adapted to meet new customers’ needs.

TTA chose Ipsen for their ability to lead them in the right direction to grow their business.

https://ipsenglobal.com/knowledge-center/ipsen-ships-vacuum-furnace-to-heat-treater-in-mexico/

One Minute Mentor: Fluidized Bed

A fluid bed results when a gas is passed upward through a bed of small solid particles at a rate fast enough to lift these particles and to create turbulence. This motion of particles, which are usually made of aluminum oxide or silica oxide, is similar to that of a fluid, which can be seen schematically in the figure.

When gas is forced upward through small holes in a supporting plate, two forces meet to raise the particles: the buoyancy of the gas and the retarding force known as aerodynamic drag. Objects to be heat treated are immersed directly into the bed of particles.

For more information, click on the link below (subscription required). Then scroll to Figure 7.

R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014, https://doi.org/10.31399/asm.hb.v04d.a0005958

Three from Aalberts Surface Technologies included in this years 40 under 40

Aalberts Technologies, Livonia, announced today that Angella Sell, Connor Montgomery, and Chris Pietszak are members of Heat Treat Today’s 40 Under 40 Class of 2023. The Heat Treat Today 40 Under 40 award recognizes rising leaders in the heat treat community who are giving their time, talent, and education to make the industry a great place to work.

Angella Sell, Research & Development Engineer, is a proven leader, having chaired the ASM Detroit Chapter from June 2020 to June 2021. In 2022 Angella received the ASM Detroit Chapter President’s Award for her leadership role during the challenging pandemic years. Angella is the vice-chair of the AFS Cast Iron Research Committee and will assume the role of chair in May 2024. 

Connor Montgomery, Oshkosh Plant Manager, is focused on hiring and retention practices as well on effective communications. Connor is leading major efforts to improve flow, efficiency, and throughput in the Oshkosh plant. He has introduced the use of modern lean tools such as 5S, FIFO, and Supermarkets to reduce unproductive manhours. He is actively involved in the reduction of additional waste within plant processing. 

Chris Pietszak, Quality Manager, is focsed on the implementation of and support of ISO, IATF, and Nadcap as well as CQI-9 compliance. He is a trained ISO and IATF auditor and an MTI YES Program graduate. Chris played an important role implementing the quality systems during the start-up of the Fort Smith facility. 

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Lindberg/MPH completes roller hearth furnace system for the energy industry

Lindberg/MPH, Mich., announced the installation of a roller hearth furnace system for a manufacturer of products used in the energy industry. The heat treat system is comprised of two box furnaces with quench tanks, a dual directional load transfer car, four companion draw batch ovens, and two stationary load/unload tables.

The maximum operating temperature of the box furnaces is 1850°F and they are designed for nitrogen-based atmosphere applications. The load space dimensions of the box furnaces are 48” W x 96” D x 36” H, and the internal chambers are larger to provide clearance for baskets or fixtures. A snake chain pusher assembly is used by each furnace to transfer the loads from the chamber to the quench elevator deck.

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Bodycote appointments Group Chief Executive

Bodycote, Macclesfield, U.K, announced the appointment of Jim Fairbairn as the new Group Chief Executive, succeeding Stephen Harris upon his retirement. Fairbairn is set to join the company and its Board in March 2024 and will assume the role of Group Chief Executive in May 2024, following a structured transition period. Stephen Harris will retire and step down from the Board at the Annual General Meeting on May 31, 2024.

Jim Fairbairn, 54, brings a wealth of experience in managing engineering businesses. His career, spanning over thirty years, includes significant roles at John Wood Group, PE-owned Clyde Bergemann, Howden Group, and Megger Group, culminating in substantial experience as both a Divisional and Group CEO.

Fairbairn’s most recent position was Group CEO at Megger Group, a test and measurement specialist based in Dover, which he joined in 2017. Under his leadership, the company saw significant revenue growth to £325m and a notable increase in operating margins. He also played a pivotal role in evolving Megger’s strategy and culture. Before Megger, he held executive roles at Howden Group in Glasgow from 2009 to 2017, ending his tenure there as President of the Howden Power, Environment and Process business, overseeing global product and service revenues exceeding $1 billion across 19 sites worldwide.

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One Minute Mentor: Continuous Operating Furnaces for Tool Steel Strips

The continuous heat treatment of tool steel is applied to low- or medium-alloyed carbon steel strips as well as martensitic stainless steels. The described lines produce high-quality strip with respect to uniform structure, flatness, and bright surface finish. Steel grades with 0.4 to 1.2% C, low and high alloyed, can be processed. 

Strip dimensions range between 10 to 750 mm (0.4 to 29.5 in.) wide and 0.05 to 4 mm (0.002 to 0.16 in.) thick. High quenching rates are necessary, especially for plain carbon steels. Cooling gradients of up to 600 K/s are possible in a molten lead-bismuth quench. Because two-stage quenching technology provides considerable advantages over quenching in oil, this method has been adopted worldwide. It is also possible to achieve isothermal transformation to bainite and pearlite using a molten metal quench, so this type of hardening and tempering line is extremely versatile.

For more information, click on the link below (subscription required). Then scroll to Figure 9. R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014  https://doi.org/10.31399/asm.hb.v04d.a0005958

Solar Atmospheres South Carolina facility orders 10 bar vacuum furnace

Solar Atmospheres, Greenville, SC, has announced the acquisition of a new 10-bar vacuum furnace for its Greenville, SC facility. Manufactured by Solar Manufacturing, this new horizontal vacuum furnace measures 48 inches wide, 48 inches high, and 96 inches deep. It is designed to handle loads up to 12,000 pounds and is scheduled for installation in late 2024.

The furnace will be equipped with a vacuum pumping system capable of achieving an ultimate vacuum of 1×10-6 Torr, essential for processing titanium and other high-grade alloys. It also features advanced designs for the uniform and rapid cooling of large workloads, enhancing the processing capabilities at the Greenville facility.

Steve Prout, president of Solar Atmospheres Southeast, said, “This new furnace will provide an additional option for high-pressure quenching of large components and workloads in the region. It also offers an opportunity for cost-effective thermal processing in the current economic environment.”

https://solaratm.com/solar-atmospheres-south-carolina-facility-orders-10-bar-vacuum-furnace/

AI breakthrough could help us build solar panels out of ‘miracle material’, scientists say

Artificial intelligence is helping engineers build solar panels out of a “miracle material”.

Scientists have long been excited about the possibility of new perovskite tandem solar cells, which could help bring the vastly improved efficiency of perovskite to mass production. They have an efficiency of more than 33 percent, dramatically higher than conventional silicon solar cells.

Those tandem solar cells come with a host of other benefits, too. They rely on inexpensive raw materials and can be made relatively easily.

Engineers have faced a problem, however, in making them cheaply and at scale. To make them efficient, manufacturers need to make a very thin, high-grade layer of perovskite.

Doing that is difficult. It relies on a complex process that varies significantly, seemingly with little explanation.

Trying to improve that process has often relied on a gradual process of trying out new possibilities through trial and error.

Now scientists have successfully built a new system that uses artificial intelligence to try and work out how to build those layers better. Instead of picking through video recordings to work out how different layers work, researchers were able to train a computer system to spot the hidden signs of good and bad coatings.

After the system was built, it was able to be used to better understand how to change the production to make it more efficient, researchers said.

“These are extremely exciting results,” said Ulrich W Paetzold, a researcher from the Karlsruhe Institute of Technology, who worked on the new study. “Thanks to the combined use of AI, we have a solid clue and know which parameters need to be changed in the first place to improve production.

“Now we are able to conduct our experiments in a more targeted way and are no longer forced to look blindfolded for the needle in a haystack. This is a blueprint for follow-up research that also applies to many other aspects of energy research and materials science.”

For more information: Advanced Materials

Furukawa Electric obtains SBT 1.5℃ certification for greenhouse gas emissions reduction targets

Furukawa Electric Group, Japan, has obtained 1.5℃ certification from the SBT iniative for greenhouse gas reduction targets.

Along with continuing the energy saving activities at the company’s offices and works, Furukawa group will effectively utilize hydroelectric power, a power source used continuously for over a hundred years, and further install renewable energy such as solar power. The company aims to eliminate greenhouse gas emissions directed at becoming carbon neutral in 2050 and are promoting initiatives throughout the value chain to achieve the 2030 environmental targets.

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OMM: Controlled Atmosphere Furnaces

In the past, atmospheric furnaces were used quite often for heat treatment of tool steels. Due to the improved furnace technology of vacuum furnaces and their increased distribution in the market, the percentage of tools heat treated in atmospheric furnaces has fallen significantly over the last 20 to 30 years.

Furthermore, most of the atmospheric furnaces show a maximum temperature of 1100 °C (2000 °F). Therefore, the application of atmospheric furnaces is limited, with the maximum hardening temperature of the tool steel at or below 1050 °C (1925 °F).

However, for atmospheric furnaces it is essential to select an atmosphere that will protect the surface of the tool steel against the addition or the depletion of carbon during heat treatment. Therefore, it is desirable to choose one that requires no adjustment of composition to suit various steels. Ammonia-based atmospheres meet this requirement due to the ammonia dissociation at high temperatures, leading to an excess of hydrogen with the advantage of a sufficient reduction of oxidation even of high-chromium steels.

For more information, click on the link below (subscription required). Then scroll to Figure 4.

R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014, https://doi.org/10.31399/asm.hb.v04d.a0005958

Nitrex strengthens global presence in extrusion

Nitrex, Quebec, successfully commissioned two nitriding systems for Alumil S.A., Greece’s largest extrusion company and the leading producer of architectural systems, with an international sales network in over 60 countries worldwide. 

With this collaboration, Nitrex further strengthens its global presence in extrusion profile manufacturing, demonstrating the industry’s confidence in Nitrex’s expertise to optimize die performance, increase the throughput of extruded profiles, and reduce overall tooling costs.

Catering to various sectors, including construction, automotive, energy, and more, and serving as a key exporter to Europe, the Middle East, and the USA, Alumil has recently started up two pit-type nitriding systems installed at separate locations. The first system, an NX-1215 model with a 3-ton load capacity, is operational at Alumil’s facility in Greece. The second system, an NX-620 furnace model with a 1.2-ton load capacity, is located at the company’s operation in Serbia.

The turnkey solution provided by Nitrex includes the exclusive Nitreg® technology, ensuring consistent and superior nitriding results. In anticipation of Alumil’s plans to expand manufacturing capacities in Greece, the system installed at this location has been specially sized up to accommodate future growth.

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One Minute Mentor: Distortion in Tool Steels

Distortion in tool steels encompasses all irreversible dimensional changes. There are two main types: size distortion and shape distortion. Size distortion involves expansion or contraction in volume or linear dimensions without changes in geometrical form. Shape distortion entails changes in curvature or angular relations, as in twisting, bending, and/or nonsymmetrical changes in dimensions. In most cases both types of distortion occur during a heat-treatment operation.

Some of the main interactions occur between temperature, microstructure, and stress/strain. Especially for tool steels these interactions are mainly influenced by the carbon content in the steel matrix, the types and relative amounts of the alloying elements, and the carbide formation/transformation/precipitation characteristics of the alloy system.

For more information, click on the link below (subscription required). Then scroll to Figure 1..

R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014, https://doi.org/10.31399/asm.hb.v04d.a0005958

Constellium to sell three german extrusion plants to Vaessen Aluminium

Constellium, Paris,  announced that it signed a binding agreement with Vaessen Aluminium for the sale of three of Constellium’s soft alloy extrusion facilities located in Landau, Crailsheim and Burg in Germany for a total cash consideration of €48.8 million.

With nearly 450 employees, the three Constellium plants specialize in soft alloy extruded products for the Building & Construction, Transportation and Industry markets in Europe.

Vaessen Aluminium belongs to a longstanding family-owned industrial group, headquartered in Belgium, active in aluminum billets and profiles (E-Max), in lighting and ceiling (Kreon) and in wall cladding (Limeparts Drooghmans).

The transaction is expected to close in the second half of 2023 and is subject to customary closing conditions and regulatory approval.

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Lehigh’s summer engineering institute students tour Solar Atmospheres

Solar Atmospheres, Souderton, PA, hosted over 40 high school students enrolled in the Summer Engineering Institute (SEI) at Lehigh University. The SEI program, under the guidance of Director Dr. Laura Moyer, is a two-week residential program, running two sessions back to back. 

Students are nominated by faculty of local high schools, and the program specifically targets under-represented groups including girls, first-generation students, and students who might otherwise have limited opportunities to study in the fields of science, technology, engineering, and math (STEM).

Solar Atmospheres provided a tour of the campus, exhibiting materials and processes for intriguing applications in a variety of markets. The students experienced a manufacturing setting encompassing related topics from their curriculum, gaining a better understanding of heat treating and manufacturing, and how cutting edge technology reshapes centuries-old processes.

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Lehigh’s summer engineering institute students tour Solar Atmospheres

Solar Atmospheres, Souderton, Pa., hosted over 40 high school students enrolled in the Summer Engineering Institute (SEI) at Lehigh University. The SEI program, under the guidance of Director Dr. Laura Moyer, is a two-week residential program, running two sessions back to back. 

Students are nominated by faculty of local high schools, and the program specifically targets under-represented groups including girls, first-generation students, and students who might otherwise have limited opportunities to study in the fields of science, technology, engineering, and math (STEM).

Solar Atmospheres provided a tour of the campus, exhibiting materials and processes for intriguing applications in a variety of markets. The students experienced a manufacturing setting encompassing related topics from their curriculum, gaining a better understanding of heat treating and manufacturing, and how cutting edge technology reshapes centuries-old processes.

Read further here.

Mark Saline receives MPIF distinguished service award

Gasbarre, Dubois, PaA, announced that Mark Saline, president of Gasbarre Thermal Processing Systems, is a recipient of the 2023 MPIF Distinguished Service to Powder Metallurgy (PM) Award that recognizes individuals who have actively served the North American PM industry for at least 25 years.The award is selected by the Metal Powder Industries Federation’s (MPIF) Awards Committee.

Over 70 nominated individuals were on the ballot for review by the past 10 years of Distinguished Service Award recipients, as well as the MPIF Board of Governors and Boards of Directors of the MPIF trade associations. Mark Saline will receive his award during PowderMet 2023 in Las Vegas. Mark has been well established in the Powder Metallurgy industry for many years. His PM involvement includes teaching students at the PM Sintering Seminar, sitting on the MPIF Program Committee, judging the PM Design Excellence Awards, he has written several publications on processing in continuous furnaces, and he provides input in organizations such as the Center for Powder Metal Technology, Powder Metal Equipment Association, and the Association for Metal Additive Manufacturing. Mark will also serve at the Conference Technical Chair-Person for PowderMet 2024 in Pittsburgh.

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Constellium to provide closed-loop recycling for the all-new Megane E-TECH Electric

Constellium, Paris,  announced today its agreement with Renault Group to establish a closed-loop recycling process for the all-new Megane E-TECH Electric. 

Aluminum, lightweight and fully recyclable, is the material of choice for the electrification of the automotive fleet, and Constellium is well-positioned to support this transition with advanced products and solutions.

Renault Group has developed a closed-loop recycling process to bring manufacturing scrap from the stamping process directly back to Constellium, resulting in a reduced CO2 footprint. Based on best practices to avoid mixing 5xxx and 6xxx alloys and to compact scrap for optimal logistics at Renault Group, the closed-loop process will recycle these alloys, so that they can be reused in Renault Group’s production without any loss of properties, and overall with no downcycling.

Constellium, a full-service supplier of rolled and extruded aluminum solutions for the global automotive market, supplies aluminum for 1 in 4 vehicles produced in Europe and the U.S. We help automakers produce lighter, safer and more fuel-efficient vehicles, as well as electric vehicles with greater range. Renault Group is supplied by Constellium’s ASI-certified facility in Neuf Brisach, France.

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Spray Tips: Mass Flowmeters

Mass flowmeters and controllers (MFMs and MFCs), sometimes called thermal mass flowmeters, are electronic devices that indicate flow by measuring the thermal properties of a given gas.

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Spray Tips: Rotameters

Rotameters, often called variable-area flowmeters or flow tubes, consist of a vertical glass or polymeric tube having a tapered or conical gas passage (hence, variable area) over the length of the tube.

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