Intertek, U.K., a leading total quality assurance provider to industries worldwide, has expanded its materials testing capabilities with the opening of a new lab at its Transportation Technologies facility in Plymouth, Michigan.
Continue readingThe biggest problem with solid-state batteries may finally be solved
An interdisciplinary team at the Max Planck Institute for Sustainable Materials, Germany, has identified exactly how dendrites grow and pierce ceramic electrolytes to trigger fractures that ultimately lead to battery failure.
Continue readingKeysight addresses cross-domain physics issues that leave electronic designs vulnerable to late-stage failure
Keysight Technologies, Santa Rosa, Calif., announced Keysight Multiphysics, a design and verification solution that addresses the physics interactions driving failure in modern electronic designs, featuring a structural analysis application covering drop, shock, and vibration that enables engineering teams to identify and fix problems earlier, before a prototype is built.
Continue readingJEOL announces sales launch of LazEdge Laser SEM System
JEOL Ltd., Japan, has launched global sales for LazEdge, a SEM system that integrates proprietary Hamamatsu Photonics laser technology directly into the specimen chamber for high-speed, high-quality sample processing.
Continue readingQuantumDiamonds deploys failure analysis technology at Taiwan semiconductor test house
QuantumDiamonds GmbH, Germany, deployed its QDm.1 quantum sensing system at Integrated Service Technology (iST) in Taiwan, marking its first installation in Asia and a step toward adoption in high-volume semiconductor failure analysis.
Continue readingWallwork doubles aerospace HIP capacity with second Quintus hot isostatic press
Wallwork Group, Manchester, England, installed a second Quintus Technologies hot isostatic press (HIP) at its UK operations, doubling the company’s HIP capacity for aerospace customers and strengthening process continuity across the UK and European supply chain. The investment will be a centerpiece of the company’s presence at Farnborough International Airshow 2026 (Hall 1, Stand 1000, July 20–24), where Wallwork will showcase how the expanded HIP capability combines with one of the industry’s most comprehensive portfolios of NADCAP- and AS9100-accredited thermal processing and hard coating services. “Farnborough 2026 is the ideal platform to show how Wallwork is investing in the future of aerospace manufacturing,” said Simeon Collins, group director at Wallwork. “Our second Quintus HIP significantly expands capacity for customers, while our full range of accredited thermal processing, surface engineering, and brazing services gives manufacturers a dependable single-source partner.” HIP is a critical post-process for high-integrity aerospace components — particularly castings, additive-manufactured parts, and powder-metallurgy products — closing internal voids and improving tensile strength and fatigue performance in turbine and compressor blades, blisks, disks, structural casings, and engine parts. Wallwork is the United Kingdom’s largest independent aerospace thermal processing and hard coatings specialist, with over 60 years of industry experience, ITAR compliance, major aerospace prime approvals, and operations across Manchester, Newcastle, Birmingham, and Cambridge. Quintus Technologies, headquartered in Västerås, Sweden, is the global leader in high-pressure technology for hot isostatic pressing, sheet metal forming, and high-pressure processing.
New ZEISS Crossbeam 750 FIB-SEM for high-accuracy sample preparation workflows
ZEISS, Germany, unveiled the Crossbeam 750 FIB-SEM for demanding sample preparation, providing a live “see while you mill” view to enable immediate feedback and uniform first-pass TEM lamellae without interruptions.
Continue readingOptotherm introduces the MW640-15 MWIR Camera for electronics failure analysis and microscopic thermal imaging
Optotherm, Inc., Warrandale, Pa., a designer and manufacturer of infrared imaging components and systems, released the MW640-15, a high-sensitivity MWIR thermal imaging camera designed for front and backside IC failure analysis, lock-in thermography, and microscopic temperature measurement.
Continue readingNorman Noble to Open Rapid Prototype Facility in Irvine, California
Norman Noble, Highland Heights, Ohio, announced plans to open a new rapid prototype facility in Irvine, California. The West Coast location will expand the company’s ability to support early-stage development and rapid prototyping while strengthening collaboration with medical device OEMs across the Western U.S.
“Opening a rapid prototype facility in Irvine is a strategic investment in how we support our customers throughout the product lifecycle,” said Dan Stefano, chief executive officer. “By expanding our R&D prototyping footprint, we’re enabling easier face-to-face collaboration, faster iteration, and more manufacturable designs.”
Southern California is one of the largest medical device hubs in the country, with a high concentration of both established OEMs and startup innovators. The Irvine facility will feature advanced laser cutting, shape setting, and electropolishing capabilities to manufacture prototype design iterations in a matter of days.
The new location complements Norman Noble’s existing prototype and production facilities in Ohio, Florida, and Ontario, Canada. Established 80 years ago, Norman Noble remains a family-owned company offering advanced processes for ultra-precision micromachining of medical implants. The company is known for its ability to produce nitinol-based implants and achieve sub-miniature precision beyond the reach of most manufacturers.
PRIME Project Launches to Strengthen Global Nitinol Supply Chain
Five leading companies in the medical device industry have launched the PRIME project, a strategic initiative dedicated to advancing the consistency, scalability, and performance of nitinol materials. PRIME, which stands for PRoficient Ingot Material Evaluation, brings together deep technical expertise from every stage of the nitinol value chain.
The founding members are Fort Wayne Metals (ingot melting), Vascotube and Euroflex (tube drawing), and Admedes and MeKo MedTech (component manufacturing). Together, the consortium spans the complete nitinol production chain from melting through tube processing to final device assembly.
The initiative was created to strengthen supply chain stability and meet rising market demands through joint testing, real-world validation, and transparent evaluation of new ingot sources. A key goal is to prevent monopolistic dependencies and mitigate future supply risks for critical medical applications such as stents and heart valve frames.
Technical papers with testing data will be made available through the consortium’s website, and ingots, tubes, and components will be available for independent testing and production validation.
Single-component additive for TSV copper plating reduces cost and prevents defects
Adeka Corp., Japan, has developed a single-component type additive for TSV (Through Silicone Via) copper plating that will bring a reduction in costs, prevent defects, and enable versatility. Semiconductor manufacturers have recently been attempting to achieve a smaller size and higher performance of devices by stacking multiple chips into the 3D structure.
Continue readingOne Minute Mentor: Mechanical Shock
Mechanical shock is sometimes used to stabilize tool steels. One method of producing shock is to suspend the part so that it hangs freely and then strike it with a wooden hammer. This is believed to set up elastic waves which add to the magnitude of the residual stress imparted by the previous heat treatment. At locations where the resultant magnitude of stress exceeds the elastic limit, plastic flow should occur and result in stress relief. This would be manifest by higher dimensional stability. A shock treatment should not be considered as a substitute for a thermal method of stabilization but rather as an auxiliary method which enhances stabilization.
Dimensional changes in W1 steel resulting from dropping on a concrete floor as determined by Fletcher (are shown in Fig. 6. The untempered specimens showed greater dimensional changes than the tempered specimens due to the higher level of residual stress in the untempered condition.
For more information, click on the link below (subscription required). Then scroll to Figure 6.
Jon L. Dossett; George E. Totten, *Control of Distortion in Tool Steels*, ASM International, 2014
https://doi.org/10.31399/asm.hb.v04d.9781627081689
BrowserStack bridges developer-QA productivity gap with test failure analysis agent
BrowserStack, Ireland, the world’s leading software testing platform, launched its AI-powered Test Failure Analysis Agent, an autonomous system that debugs test failures with QA-level accuracy up to 95% faster, directly addressing the widening productivity gap between developers and QA teams.
Continue readingIncorrect torque tube installation led to E190 airliner slat failure
An E190 airliner had a slat failure on approach to Launceston, Tasmania, Australia after a torque tube was incorrectly installed during recent maintenance, an ATSB investigation report details.
Continue readingFerroelectric materials boost data storage potential
Researchers at Oak Ridge National Laboratory, Oak Ridge, Tenn., modified a commercial atomic force microscope with artificial intelligence to assemble and detect patterns in bismuth ferrite and analyze defects at the materials’ surface, advancing the understanding of these materials and enabling innovative data storage and computation methods.
Continue readingAcoustic machine learning for ball bearing fault detection
Researchers at Manipal Institute of Technology, India, developed a machine learning-based approach to detect faults in ball bearings through acoustic signals, proving that this innovative methodology could revolutionize predictive maintenance strategies.
Continue readingVideo measuring software gains automated edge-setting function
The Industrial Metrology Business Unit of Nikon Corporation, Japan, has enhanced its long-trusted AutoMeasure software—used for over 30 years with Nikon’s NEXIV video measuring machines—by adding automated edge finding to make precise dimensional measurement programming even more efficient.
Continue reading3D-Micromac introduces next-generation laser sample preparation platform for whole semiconductor wafer and system-level failure analysis
3D-Micromac AG, Germany, introduced microPREP L, a laser-based sample prep system that supports up to whole 12-inch wafers and system-level boards, enabling fast, precise, reproducible, and non-destructive material removal for semiconductor failure analysis and quality assurance.
Continue readingToyota recalls over 1 million vehicles for camera problems
Toyota and Lexus have launched one of the year’s biggest recalls, affecting over a million vehicles from 2023–2026 due to a parking assist camera issue.
Continue readingFurukawa Electric named to CDP’s 2024 Supplier Engagement Leaderboard for climate action
Furukawa Electric Co., Ltd., Tokyo, Japan announced that it has been named to the 2024 Supplier Engagement Assessment (SEA) Leaderboard by CDP, an international environmental nonprofit organization. The recognition places the company among the highest-ranked corporations worldwide for its initiatives addressing climate change across the supply chain and for its transparent environmental disclosures.
The CDP supplier engagement assessment evaluates corporate actions that promote emissions reduction and collaboration throughout the value chain. This marks the fifth time Furukawa Electric has earned a place on the leaderboard, reflecting sustained progress in environmental management and reporting.
Aligned with its “Furukawa Electric Group Vision 2030,” the company has advanced its ESG-driven management strategy to enhance long-term corporate value. Under its Environmental Vision 2050—first established in 2021 and updated in March 2025—Furukawa Electric is pursuing initiatives that contribute to a carbon-free society. The company also received SBTi 1.5°C certification in July 2023 for its science-based emissions reduction targets.
Furukawa Electric stated that the recognition underscores its commitment to tracking and reducing greenhouse gas emissions throughout its supply chain. Future plans include expanding the use of renewable energy sources such as hydroelectric and solar power and continuing energy efficiency improvements across offices and manufacturing plants. The company reaffirmed its goal of achieving net-zero greenhouse gas emissions across its entire value chain by 2050.
Johnson Matthey to open first hydrogen internal combustion engine testing facility in Gothenburg
Johnson Matthey, London, England announced plans to open its first hydrogen internal combustion engine (H₂ICE) testing facility at its existing site in Gothenburg, Sweden. The upgraded center will expand the company’s heavy-duty vehicle testing capabilities, reflecting growing industry and regulatory momentum toward cleaner mobility technologies. The facility is expected to become operational in autumn 2025.
Building on Johnson Matthey’s previous hydrogen combustion research, the new installation will allow full engine testing for the first time. It will assess catalyst performance within broader aftertreatment and control systems, supporting the development of efficient hydrogen-powered mobility solutions.
The project follows the successful completion of Project Brunel, a collaboration launched in 2021 with Cummins, PHINIA, and Zircotec, which delivered key advances in H₂ICE engine performance and durability.
The upgraded Gothenburg site will feature its own hydrogen supply and storage system rated at up to 500 bar, hydrogen flow meters and analyzers, control and safety systems, adapted exhaust measuring instruments, and enhanced fire and gas detection. It will support engines up to 600 kW (800 hp).
Tauseef Salma, chief technology officer of Johnson Matthey Clean Air, said the expansion underscores the company’s commitment to advancing hydrogen mobility as part of global decarbonization efforts. Salma noted that hydrogen engines offer a mature and complementary solution to battery electric vehicles in achieving emissions reduction goals across Europe and beyond.
Johnson Matthey also recently joined the Global Hydrogen Mobility Alliance as a founding member. The coalition, comprising more than 30 major companies including BMW, Toyota, Hyundai, Air Liquide, and Linde, aims to accelerate adoption of hydrogen technologies in Europe’s transport sector.
Constellium extends supply partnership with Embraer for advanced aerospace aluminum solutions
Constellium, Paris, France announced the extension of its long-term agreement with Embraer to supply advanced aluminum materials, including its proprietary aluminum-lithium alloy, Airware. The renewed partnership will continue to support Embraer’s Commercial Aviation, Executive Jets, and Defense & Security divisions.
Under the agreement, Constellium will provide high-performance aluminum products designed to meet the aerospace industry’s demand for lightweight, durable materials in critical structural applications.
Philippe Hoffmann, president of Constellium’s aerospace and transportation business unit, stated that the contract reinforces the company’s commitment to supporting Embraer’s growth and aligns with its broader strategy to meet increasing global demand for advanced materials in aerospace programs.
Roberto Chaves, executive vice president of global procurement and supply chain at Embraer, noted that the continued partnership is built on a foundation of quality, reliability, and collaboration, and supports efforts to strengthen the supply chain while advancing sustainable growth.
Lindberg/MPH ships aluminum melting and holding furnace with integrated preheat hearth
Lindberg/MPH, Riverside, Michigan announced the shipment of a gas-fired reverberatory aluminum melting and holding furnace equipped with a preheat hearth. The system is designed for aluminum parts manufacturing and features a melt rate of 10,000 pounds per hour.
The furnace offers a maximum operating temperature of 1,450°F and has a total holding capacity of 85,000 pounds, based on a density of 155 pounds per cubic foot of molten aluminum. Key design features include a full-width, vertically rising air-operated door for loading the preheat hearth, and a full-width cleanout door at the rear for unloading.
Engineered for ease of use and thermal efficiency, the furnace includes an elevated base, a bottom-mounted magnetic stirring mechanism, and an air pressure pump well for dispensing molten aluminum. This configuration enables consistent operation even after extended idle periods, such as weekends, without significant temperature variation between the pump and the furnace.
The system is equipped with three temperature controllers—one for bath temperature regulation and two for high-limit safety control. Standard flame supervision features include timed forced-air purging during start-up or restart after flame failure, and automatic low-fire shutdown in response to excess or insufficient gas or air pressure, or electrical issues.
Lindberg/MPH noted that the shipment reflects continued demand for advanced, high-capacity aluminum melting solutions with integrated safety and operational enhancements.
University of the Philippines Diliman to open failure analysis hub at its Department of Mining, Metallurgical, and Materials Engineering
The University of the Philippines Diliman has formalized a PHP 3 million FA Hub partnership The SEM CALACA Power Corporation and the university’s Engineering Research and Development Foundation to consolidate failure analysis labs and launch industry focused services.
Continue readingChevron announces root cause of Bishop Well incident
Chevron Corp., Houston, Texas, has completed a root cause analysis of the Bishop well incident that happened near Galeton, Colorado, in April, saying equipment assembly errors and inadequate fluid barriers contributed to the blowout.
Continue readingBinghamton electronics research center gets $1M annual boost from N.Y.
The Integrated Electronics Engineering Center at Binghamton University research that partners with industry to advance electronics manufacturing has been re-designated by New York state as a Center for Advanced Technology, receiving $1 million in annual funding for the next decade.
Continue readingTESCAN expands its presence in Asia
Czech-based electron microscope manufacturer TESCAN plans to establish a local subsidiary in Taiwan in 2025 to meet rising demand from semiconductor clients across the Asia-Pacific region.
Founded in Brno, the Czech Republic’s second-largest city, TESCAN built its reputation over three decades in fields like materials science and geoscience. In recent years, however, the company has pivoted toward the semiconductor industry, with a particular focus on the rapidly expanding advanced packaging segment.
TESCAN’s advanced packaging FA solution is built around a hybrid workflow that integrates scanning electron microscopy (SEM), focused ion beam (FIB), and other inspection tools into a seamless, cross-platform system. The setup aims to reduce testing time, cut labor requirements, and speed up R&D while improving yield outcomes.
Described as a “full-body checkup” for chips, the solution uses a suite of diagnostic tools—much like a team of medical specialists—to identify failure points across materials and structures. This approach has proven essential for OSAT providers, foundries, and IC design houses alike.
According to TESCAN Taiwan country manager Robert Feng, FA begins with non-destructive testing to locate potential defects without damaging the sample. The next phase involves destructive analysis using laser cutting for speed, followed by dual-beam systems to isolate and expose the faulty regions.
The process continues with SEM imaging via the dual-beam system to analyze interfaces and defect signatures. To address the rising need for structural stress and material composition analysis, TESCAN also provides a 4D STEM-enabled platform that measures internal stress fields and compositional shifts, supporting both process refinement and next-gen packaging evolution.
TESCAN’s semiconductor strategy—centered on failure analysis and advanced packaging—is gaining momentum thanks to integrated technologies and region-specific applications.
According to APAC managing director Sean Lee, the semiconductor business in Asia-Pacific contributed nearly 50% of the company’s global revenue in 2024. “There’s still plenty of room to grow,” he said.
For 2025, Lee projects a 40% revenue surge in APAC, fueled largely by Chinese demand, with semiconductor-related sales expected to account for about half of that growth.
As a challenger in the semiconductor equipment space, TESCAN is still trailing global leaders in market share. To gain ground, the company is leaning into product flexibility and differentiation.
Lee highlights technologies such as CoWoS, 2.5D/3D, and heterogeneous integration as major drivers of increased FA complexity. TESCAN’s strategy focuses on large-format and customized inspection demands, delivering broader and deeper coverage tailored to client-specific requirements.
TESCAN’s edge, Lee says, lies in its singular focus: “We only do electron microscopes.” Unlike competitors with sprawling product portfolios, the company offers more streamlined and responsive collaboration.
Most equipment vendors favor standardized models to maximize cost and production efficiency. TESCAN, however, starts with the unmet needs of leading customers and gradually scales into more price-sensitive segments—a strategy built on flexibility and differentiation.
Across the region, Lee says, packaging customers want FA tools that are faster, more precise, and competitively priced. TESCAN has targeted sample preparation, the bottleneck in the testing workflow, and introduced AI and machine learning to streamline it. The result: faster output, fewer manual errors, and relief for an industry plagued by skilled labor shortages.
Feng notes that training an operator in sample preparation and analysis typically takes six to twelve months. But with product lifecycles shrinking, delays are no longer acceptable. TESCAN’s solution reduces prep time from four hours to under one, even for first-time users.
Lee points out that Taiwan and China together account for over 70% of the global advanced packaging market. Many Chinese customers are Taiwan-owned or managed by Taiwanese executives, making Greater China the most critical hub for packaging technology and a core driver of TESCAN’s APAC expansion.
Although Lee concedes that launching the Taiwan office in 2025 is “a beat late” and would have been better timed two years earlier, he believes conditions remain favorable. As client technologies mature and US-China chip tensions intensify, China’s localization drive makes this an opportune moment.
Following the acquisitions of TESCAN Korea and anti-vibration system maker Daeil Microanalysis Laboratory (DML), the company will open new subsidiaries in Taiwan and Singapore in 2025. Moving away from agent-based distribution marks a major step in strengthening brand visibility and service capabilities across the APAC semiconductor market.
In the past, Taiwan clients relied on local agents for sales and service, which created delays in communicating feedback to TESCAN’s R&D hub in the Czech Republic, slowing development and impeding local adaptation.
To avoid missing out on co-innovation opportunities, TESCAN opted to establish its subsidiaries, enabling technical teams to work directly with clients. This move shortens communication loops, accelerates market responsiveness, and enhances local support across key APAC markets—including Taiwan, China, South Korea, and Malaysia—while deepening regional collaboration.
Image – Sean Lee (L) and Robert Feng (R). Courtesy of: DIGITIMES.
For more information:
TESCAN
https://www.tescan.com/
Sigray unveils the Apex-Hybrid: a breakthrough 3D x-ray system for failure analysis and electronics reverse engineering
Sigray, Inc. of Benicia, Calif. has launched the Apex-Hybrid, a breakthrough X-ray system designed to revolutionize failure analysis in semiconductor and electronics labs with interchangeable laminography and tomography modes, delivering exceptional speed and 350nm high-resolution imaging for everything from large packages and PCBs to the smallest components.
Continue readingBearing failure analysis identifies lubrication issues at South African sugar refinery
SKF, Sweden, and Bearings Services Durban, South Africa, conducted a collaborative bearing failure analysis at Tongaat Hulett’s sugar refinery in Durban, South Africa, identifying inadequate lubrication as the root cause of rolling contact fatigue and providing corrective measures to prevent future failure.
Continue readingESi expands footprint with new office in New Jersey
Engineering Systems Inc., Aurora, Ill., expanded its Northeast presence by opening a new office in Lincoln Park, New Jersey, enhancing its ability to serve clients in the tri-state area with direct access to its nationwide network of experts and laboratories.
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