U.S. Chrome to scale up commercial production of CoP/SiC replacement for chrome plating

U.S. Chrome, Stratford, Conn., announces that it will scale up commercial production of its family of TriCom electroplating technologies. TriCom-H is based on a composite microstructure of a cobalt-phosphorus alloy matrix with uniformly dispersed fine silicon carbide particles. Offering extremely high hardness and high wear resistance, it represents a drop-in replacement for hard chrome, without environmental drawbacks, according to company sources.

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Carpenter to build superalloy powder facility in Alabama

Carpenter Technology Corp., Wyomissing, Pa., announces that it will build its new superalloy powder facility in Alabama, directly across the street from its nearly completed $518 million ultra-premium product manufacturing facility near Athens. Three weeks ago, Carpenter announced a multi-faceted agreement with United Technologies Corp.

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Vacuum Induction Degassing furnace produces vacuum treated steels in one step

ALD Vacuum Technologies, Germany, has developed the Vacuum Induction Degassing (VID) furnace concept for special applications in the ferrous and non-ferrous metals industry for charge weights up to 30 tons. Smaller steel shops and foundries will be able to produce high quality vacuum treated steels with the VID furnace in one step. The temperature losses during degassing treatment are compensated by induction heating.

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Materion opens applications lab for sputter-coatings development and characterization

Materion Microelectronics & Services, a Materion Corporation business, Cleveland, Ohio,  has opened a Materials Applications Laboratory in Westford, Mass. It will serve three functions: produce coatings for customer evaluations of PVD materials, promote customer education/collaboration,  and support Materion internal R&D. The laboratory features thin film equipment, such as a sputtering system with a 150-mm diameter target, and an electron beam box coater.

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Dragonflies inspire new medical rubber

The remarkable, rubber-like protein that enables dragonflies, grasshoppers, and other insects to flap their wings, jump, and chirp has major potential uses in medicine, scientists conclude in an article in the journal ACS Macro Letters. It evaluates the latest advances toward using a protein called resilin in nanosprings, biorubbers, biosensors, and other applications.

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Zero gravity helps design better materials

Researchers from Northeastern University, Boston, Mass., are among many scientists helping NASA use the weightlessness of space to design stronger materials here on Earth.   Structural alloys are produced through solidification-a process similar to the making of ice cubes.

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University of Manchester to build Multidisciplinary Characterization Facility

The University of Manchester, UK, has received $28 million from the UK Research Partnership Investment Fund (UKRPIF) to set up a state-of-the-art Multidisciplinary Characterization Facility.  The new facility at Manchester will focus on the United Kingdom’s strategic development in advanced materials and manufacturing, and will provide the necessary expertise to accelerate innovation from the laboratory to market.

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Aziz Asphahani joins QuesTek as CEO

Dr. Aziz Asphahani, FASM, is joining QuesTek Innovations LLC, Evanston, Ill., as the new chief executive officer effective July 1, 2013. He will lead the company’s efforts in growth and business development. Asphahani has an extensive background in both metallurgy and business, having acted as Director of Technology/R&D at Cabot Corporation, vice president of sales and marketing at Haynes International, and President at both CABVAL and CARUS Chemical Company.

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Ipsen to supply vacuum furnace for additive manufacturing

Ipsen USA, Cherry Valley, Ill., has been selected by ExOne, North Huntingdon, Pa., to provide vacuum furnaces for additive manufacturing production. ExOne is a global provider of three-dimensional printing machines and printed products. Its goal is to simplify the purchasing process for 3D printers by offering a complete printer-furnace package.

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Thermal Spray Society prepares Accepted Practice for bond testing

ASM International, Materials Park, Ohio, announces that the Thermal Spray Society (TSS) Accepted Practices Committee on Metallography and Mechanical Testing has prepared an Accepted Practice for Thermal Spray Coating Bond (Adhesion) Testing.  This document defines and highlights critical aspects for representative and reproducible test results based on ASTM C 633 and applicable industry standards.   The Accepted Practices Committee, chaired by Dr.

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Mesta roll grinder for thermal spray surfaces to be refurbished at ASB Industries

ASB Industries, Barberton, Ohio, announces that its Mesta heavy duty grinder (60 in. diameter by 288 in. long) is to be rebuilt and modernized. This major capital investment will allow two-axis grinding for complex roll crowns with extreme accuracy and efficiency. The project will include CNC Controls Fagor 8065T for two-axis wheel movement, and a Renishaw Touch Probe for data collection, keeping roll history during refurbishments.

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Earth-friendly truck relies on rice resin

The Ford Motor Co., Dearborn, Mich., is proving that pickups can be green and tough by adding rice hulls to the list of sustainable materials used to build F-150. Plastic reinforced with rice hulls-a byproduct of rice grain-is being used in an electrical harness in the 2014 F-150. The company will need at least 45,000 lb of hulls in the first year.

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Clear hard coating improves durability

Dymax Corp., Torrington, Conn., released OC-4021, a UV-curable, optically clear hard coating typically used in the manufacture of electronic touch-panels, polarized sunglasses, safety glasses and goggles, and LCD polarized displays. The coating, engineered for superior scratch, abrasion, and chemical resistance, is ideal for use with film substrates such as PET and TAC, and is especially suitable for printing applications that require printing on top of the hard coating.

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Olympus OmniScan SX phased-array portable flaw detector is smaller and lighter

Olympus America Inc., Center Valley, Pa.,  introduces  the OmniScan SX, which is 33% lighter and 50% smaller than its predecessor.   Featuring an easy-to-read 8.4-in. touch screen,  the single group OmniScan SX provides a cost-effective solution for linear zero-degree inspections, such as corrosion mapping and composite inspection. It also enables weld inspection using one phased array group or one TOFD channel.   The OmniScan SX comes in two models: the SX PA and SX UT.

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Timken to spin off engineered steels business

The Timken Co., Canton, Ohio, announces that its board of directors has approved a plan to pursue a separation of the company’s steel business from its bearings and power transmission business through a spinoff, creating two publicly traded companies.   A leading global manufacturer of carbon and alloy bar, producing ingot-cast and continuous-cast steel bars for the automotive, bearing, energy and industrial market segments, the separation is designed to improve performance in both companies.

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Air Products acquires EPCO Carbon Dioxide Products

Air Products, Lehigh Valley, Pa., has acquired EPCO Carbon Dioxide Products Inc., a privately-held producer and marketer of liquid carbon dioxide headquartered in Monroe, Louisiana. The acquisition also includes Louisiana Leasing, Ltd. of Illinois, an affiliated company that owns liquid CO2 distribution assets that are solely leased to EPCO.

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3D measuring system offers auto brightness and high-speed stitching

Olympus, Valley, Pa., released LEXT OLS4100 laser confocal microscope system, designed to deliver nanometer-level imaging, accurate 3D measurement, and outstanding surface roughness analysis. It features auto brightness and a new high-speed stitching mode.   Engineered to meet a growing demand for increased measurement precision and wider observation applicability, OLS4100 offers advanced measurement performance at ten-nanometer resolution with a variety of user-friendly performance parameters.

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Self-healing metal (with video)

It was a result so unexpected that Massachusetts Institute of Technology, Cambridge, researchers initially thought it must be a mistake: Under certain conditions, putting a cracked piece of metal under tension-that is, exerting a force that would be expected to pull it apart-has the reverse effect, causing the crack to close and its edges to fuse together.   The surprising finding could lead to self-healing materials that repair incipient damage before it has a chance to spread.

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DARPA awards $1.5m project to develop novel thin-film deposition technologies

Southwest Research Institute, San Antonio, Texas, is working on a $1.5 million, three-year project awarded by the Defense Advanced Research Projects Agency to develop novel technologies for depositing thin films. The contract award is under DARPA’s Local Control of Materials Synthesis (LoCo) program, which is investigating non-thermal approaches for depositing thin-film coatings onto the surfaces of a variety of materials.

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Disorder creates rust protection

A material’s nanostructure is decisive in determining how resistant it is against corrosion   Corrosion eats away 75 billion euros of economic output annually in Germany alone. But it may soon be possible to better assess which steels and other alloys will be affected, and how to limit the damage: An international team led by scientists from the Max-Planck-Institut für Eisenforschung GmbH in Düsseldorf analyzed an amorphous steel comprising iron, chromium, molybdenum, boron, and carbon.

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Protection solution for airplane cables

Commercial airplane manufacturers and aerospace engineers, who need protection against mid-air malfunctions, depend on Device Technologies’ (Southborough, Mass.) FAA-approved grommet and FAR-compliant cable wrap to protect the wiring of critical jetliner components. Spring-Fast Wire Protection Grommet Edging and Protect-Fast Braided Wrap secure and optimize performance of critical electrical systems.

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Skyscrapers get a lift with carbon fiber rope

KONE, Espoo, Finland, announced a new high-rise elevator technology set to break industry limits and enable future elevator travel heights of 1 km (0.62 miles)-twice the distance currently feasible. UltraRope is a completely new hoisting technology that eliminates the disadvantages of conventional steel rope and opens up a world of possibilities in high-rise building design.

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New York’s Marcy Nanocenter to become site for 450-mm computer chip manufacturing

SUNY College of Nanoscale Science and Engineering (CNSE), Albany, N.Y.;  and Mohawk Valley EDGE, Utica, N.Y., announce an expanded partnership through which CNSE will lead development of the Marcy Nanocenter site by serving as the site end user.  The partnership is designed to accelerate the attraction of next-generation 450-mm computer chip manufacturing to the Mohawk Valley by deploying a public-private partnership model similar to the CNSE Global 450-mm Consortium (G450C).   The $4.

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Solar Atmospheres donates heat treating vacuum furnace to ASM International

Solar Atmospheres Inc., Souderton, Pa., has designed and built a lab-size, horizontal, internal quenching furnace that it donated to ASM International for its Teaching Lab. Named “The Mentor,” this $250,000 gift was made by Solar in commemoration of ASM International’s 100th anniversary. The furnace was dedicated in an official ribbon-cutting ceremony at ASM headquarters in Materials Park, Ohio.   “The Mentor” has a hot zone that measures 12 in. wide by 12 in. high by 18 in.

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Twisted light could give bandwidth an upgrade

A new fiber optic technology has the potential to dramatically boost bandwidth for Internet users and providers. Widely studied in molecular biology, atomic physics, and quantum optics, optical vortices (also known as orbital angular momentum, or OAM, beams) were thought to be unstable in fiber, until Siddharth Ramachandran, an engineering professor at Boston University, recently designed an optical fiber that can propagate them.

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