Siemens and LanzaTech to produce bioethanol from steel mill off-gases

Siemens Metals Technologies, Austria, and LanzaTech, New Zealand, have signed a ten-year cooperative agreement to develop and market integrated environmental solutions for the steel industry worldwide. The collaboration will utilize fermentation technology developed by LanzaTech to transform carbon-rich off-gases generated by the steel industry into low-carbon bioethanol and other platform chemicals.

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Zeiss to acquire Xradia to complement its microscopy business

On June 13, Zeiss, Oberkochen, Germany, announced the planned acquisition of the U.S.-based Xradia, Inc., Pleasanton, Calif. Xradia is a medium-size company providing innovative 3D x-ray microscopes for industrial and academic research applications. The closing of the transaction is subject to the fulfillment of customary closing conditions including a required filing with the U.S. competition authorities. After closing, Xradia, Inc.

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The beauty of rust

Rust includes any variety of powdery or scaly reddish-brown or reddish-yellow hydrated ferric oxides formed on iron and iron-containing materials by low-temperature oxidation in the presence of water. It often symbolizes neglect and rotting infrastructure. However, a photography contest sponsored by Gizmodo challenged contestants to capture its beauty. The winner (pictured here) is called Sandstone. The photo was taken by Andre Papineau using a Nokia Lumia 920 ISO: 100 F 2.

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Composite element test models help design laser repair of nickel-base superalloys

University of Birmingham, School of Metallurgy and Materials, UK, announces that researchers have developed analytical models for the repair of commercial single crystal nickel-base superalloys. Composite element test (CET) modeling was used by researchers to define processing parameters and the correlation between solidification conditions and microstructure. Models are designed to predict the relationship of laser treatment and powder injection and their effects on the substrate.

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Dept. of Energy to provide $32 million to improve processing and recycling of metals

The U.S. Dept. of Energy, Washington, announces that an ARPA-E  program called  Modern Electro/Thermochemical Advancements for Light-metal Systems (METALS), will provide $32 million to find cost-effective and energy-efficient manufacturing techniques to process and recycle metals for lightweight vehicles. Manufacturers, laboratories, and universities  taking part in the program will develop innovative technologies for cost-effective processing and recycling of aluminum, magnesium, and titanium.

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The Aluminum Association adds three companies

The Aluminum Association, Arlington, Va., announces the addition of three companies to the organization’s membership.  Scotwood Industries, Page Transportation, and Alloy Technology Innovations, each of which provides goods or services to the aluminum industry, will join the Association as Associate members.  These additions bring total membership of the Aluminum Association to a record 98 members, consisting of 51 producer and 47 associate members.

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RTI acquires titanium and stainless steel extrusion business of Osborn Metals

RTI International Metals Inc., Pittsburgh, has acquired the Osborn Steel Extrusions business unit of Osborn Metals Ltd., UK, for approximately $15 million in cash. Osborn Steel Extrusions specializes in the manufacture of less than 6-in. diameter extruded titanium and stainless steel hollows and near-net shape profile parts. It principally supplies commercial aerospace, energy, power generation, and defense customers.

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Wisconsin Oven opens 30,000 square foot facility in Waukesha

Wisconsin Oven Corp., East Troy, Wis., has opened another plant in Waukesh, Wis.  The 30,000-square-foot  existing facility will increase the capacity of the industrial oven manufacturer’s existing four plants in East Troy. The expansion will help Wisconsin Oven continue to design and manufacture a broad line of heating equipment . The company’s standard or custom industrial ovens are used for a multitude of applications, such as heat treating.

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Aichelin to supply quench furnace to auto plant in India

Aichelin Group, Modling, Austria, announces that a new order for a 1500-kg electrically heated quench furnace installation has been received from Renault Nissan Automotive Ltd., for its automotive assembly plant in Chennai, India.  The order reportedly consists of four sealed quench furnaces and accessories, including a tempering and preheating furnace, a washer, and other related equipment, to be supplied in phases until April 2015.

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Explore Metallography, Microstructure and Analysis

Now through December 31st, we are giving you a FREE preview of MMA With this access you and your colleagues will have the option to see everything MMA has to offer, including: Methods of evaluation of metallic materials for use in a variety of industries including aerospace, automotive, and parts of the construction industry, as well as the results of those evaluations.

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Pure Oxygen Anode technology produces aluminum with half the energy

Infinium Metals Inc., Natick, Mass., has received a grant from ARPA-E and the Massachusetts Clean Energy Center to commercialize its Pure Oxygen Anode technology. The process is said to enable three to five times higher production output per footprint than conventional processes, with virtually no emissions. It reduces cost by cutting in half the energy required and by eliminating the need for consumable graphite anodes.

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Small amounts of arsenic reduce corrosion rate in magnesium

Monash University, Australia, announces that a research team has discovered that adding 0.37% arsenic to magnesium reduces the corrosion rate significantly.  Mass loss following seven days of immersion in 0.1M NaCl  was 1.75 x 10-4 g/cm3/day for pure magnesium, but only 0.5 x10-4 g/cm3/day for Mg-0.37wt.% As. The addition of very low levels of arsenic to magnesium retards the corrosion reaction by effectively ‘poisoning’ the reaction before it completes.

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Super bainite steel based on slow low-temperature heat treating

Researchers at Cambridge University, England, announce that they have designed a class of iron alloys in which a high density of strong interfaces can be created by heat treatment alone. In this nanostructure-controlled high-strength bainitic steel, the thickness of bainitic ferrite platelets is controlled between 20 and 50 nm. Nanostructured super bainitic steel achieves the extremely high strength of 2.5 GPa by heating at 200°C for ten days.

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Wall Colmonoy brazing paste roller coating process is cost-effective for catalytic converters

Wall Colmonoy, Madison Heights, Mich., announces its turnkey roller coating solution, an automated, cost-effective brazing paste application process for large-tolerance non-flat surfaces such as those on catalytic converters. The R&D department works directly with customers to develop the right customized paste, a blend of Nicrobraz filler metal powders mixed with gel S’ Binder , for specific applications.

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Resistive memory based on zinc-oxide/silicon has higher speed, greater storage capacity

A team at the University of California, Riverside, has developed a novel way to build a zinc oxide nano-island on silicon. It eliminates the need for a second element called a selector, which is often a diode. The device is based on the principles of resistive memory, which can be used to create memory cells that are smaller, operate at a higher speed, and offer more storage capacity than flash memory cells, the current industry standard.

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Save the date: Microgravity materials science workshop

NASA’s microgravity materials science program supports materials research conducted on the International Space Station (ISS). The orbital conditions on the ISS provide an environment where gravity-driven phenomena such as buoyancy-driven fluid flows and sedimentation are nearly negligible. NASA is planning to hold a workshop on its microgravity materials science program on January 7-8 in the Washington, D.C. area.

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Impact Fusion HVOF improves coatings and bond strength

MBI Coatings, Lancaster, S.C., announces the addition of an Impact Fusion Hi Velocity Oxygen Fuel spray system. This system features higher velocities for improved coating properties and bond strength.  With Impact Fusion, the particles are practically forge-welded onto the surface and onto each other to form the coating. Higher particle velocities result in higher density coatings that are more strongly bonded to the surface.

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Alcoa and VSMPO-AVISMA partner to produce aerospace aluminum and titanium

Alcoa, Pittsburgh, and VSMPO-AVISMA Corp., Russia, have agreed to join forces to meet growing demand for high-end titanium and aluminum products for aircraft manufacturers worldwide. Once formed, the joint venture will combine Alcoa’s expertise in manufacturing value-add products with VSMPO-AVISMA’s global leadership in titanium production to manufacture high-end aerospace goods, such as landing gear and forged wing components, at Alcoa’s plant in Samara.

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Carnegie Mellon to develop next-gen silicon chips with $2.6 million NSF grant

Carnegie Mellon University’s Center for Silicon System Implementation, Pittsburgh,  has received a $2.6 million grant from the National Science Foundation to develop next-generation ultra-efficient silicon chips that could trigger a revolution in how chips are designed and operated. The three-year initiative involves eight faculty members who have expertise in a variety of areas that include circuit design, computer architecture, and integrated circuit chip manufacturing.

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IMS Members Named ASM Fellow

In 1969, ASM established the honor of Fellow of the Society to provide recognition to members for their distinguished contributions to materials science and engineering and to develop a broad based forum of technical and professional leaders to serve as advisors to the Society.  We are pleased to announce the following IMS members will be among the 2013 inductees.   Dr. Richard W.

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XMC licenses semiconductor process technology from IBM

XMC, China, announces a licensing agreement with IBM under which XMC will license semiconductor process technology including underlying patents for several of IBM’s production-proven advanced manufacturing offerings. XMC has agreed to license both low power 65-nm RF and the 45-nm low power technology node. XMC will install the IBM process technologies in the second half of 2013 at its facilities in China. The current facility can be configured to produce up to 60,000 300mm wafers per month.

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Grieve announces 550°F floor-level cabinet oven

Grieve Corp., Round Lake, Ill., announces the No. 1030 cabinet oven, a 550ºF floor-level electric cabinet oven, currently used for heating large gears at the customer’s facility.  Workspace dimensions of this oven measure 48 x 48 x 60 in. The 40 kW heating system is installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 2000 CFM, 2-HP recirculating blower provides horizontal airflow across the workload.   This oven features 6 in.

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Pulsed light keeps the beat (with video)

As a focused speck of light in the lab of Oscar Abilez at Stanford University, Calif., shines on a cluster of heart cells, they expand and contract-demonstrating the rhythm of a heart can be controlled using just light. Currently, four million Americans suffer from some degree of cardiac arrhythmia, wherein a person’s heart beats too slowly, too quickly, or at irregular intervals. Such heart rhythm problems can cause a shortness of breath, fainting and, in worst-case scenarios, death.

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Thallium-doped bismuth telluride topological insulator could enable advanced electronics

The University of Michigan, Ann Arbor, reports that its researchers have developed a thallium-doped bismuth telluride topological insulator, a material that conducts electricity on its surface, but not in its interior. With their new approach, the researchers can tweak the properties of the bulk of their material from a so-called “p-type” semiconductor, which conducts electricity because of a deficiency of electrons, to an “n-type,” which conducts because of an excess of electrons.

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Mack Trucks Y-shaped high-strength steel wheel suspension is Swedish Steel Prize finalist

Mack Trucks Inc., Greensboro, N.C., has developed a completely new wheel suspension in which conventional leaf springs are replaced by two Y-shaped components made of advanced high-strength steel. It results in improved roll stability, as well as reduced braking distance and bogie weight.  Tire wear is considerably reduced, which leads to major improvements in transport economy and environmental performance.The component is a finalist in the SSAB Swedish Steel Prize competition.

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Edward Cole Named ASM Fellow

In 1969, ASM established the honor of Fellow of the Society to provide recognition to members for their distinguished contributions to materials science and engineering and to develop a broad based forum of technical and professional leaders to serve as advisors to the Society. We are pleased to announce EDFAS member and Past President, Dr. Edward I. Cole, Senior Scientist, Sandia National Laboratories, Albuquerque, NM, will be among the 2013 inductees.

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Solar Atmospheres’ Roger Jones elected President of ASM Heat Treating Society

Solar Atmospheres, Souderton, Pa., announces that Corporate President Roger A. Jones has been named president of the ASM Heat Treating Society (HTS) for the 2013-2015 term. HTS is an affiliate of ASM International, known as the materials information society. In 1983, Roger helped found Solar Atmospheres Inc. with his father, William R. Jones, FASM.  He served as Vice President, and then moved on to Corporate President in 2001.

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Ipsen awarded MTI Associate Member of the Year

Ipsen, Cherry Valley, Ill., announces that it was recognized as Associate Member of the Year by the Metal Treating Institute at its annual Fall Meeting held Oct. 10-13 in Las Vegas. Each year, MTI recognizes the supplier within its membership that has exemplified the highest levels of support and service to MTI members and the Institute with their expertise, service, and commitment to the mission and objectives of the Metal Treating Institute.

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