One Minute Mentor: Tempering of Shock-Resisting Tool Steels

Both the tungsten and silicon types of shock-resisting tool steel resist softening during tempering to a greater degree than carbon tool steels. Secondary hardening does not occur in these steels, except to a minimal degree in some high-W or high-Mo compositions (e.g., S5 and S7). The effect of tempering temperature on the hardness of various types and compositions of S steels is shown in Fig. 6.

Tools made of shock-resisting steel should be tempered immediately after quenching, or cracking is likely, especially if they are quenched in water or brine. Ideally, quenched tools should reach 50 to 70 °C (120 to 160 °F) before tempering begins. Some tool records indicate that double tempering is beneficial for S steels. It is especially important where higher toughness is required, for large parts (>50 mm, or 2 in.), and for the higher-alloyed grades (e.g., S5 or S7).

Surface treatments such as carburizing and carbonitriding are often applied to S1 steel. Types S4 and S5 do not take an effective carburized case.

For more information, click on the link below (subscription required). Then scroll to Figure 6.

Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels, ASM International, 2014. https://doi.org/10.31399/asm.hb.v04d.a0005972

Can-Eng to supply walking beam austenitizing furnace for wear-resistant plate

Can-Eng Furnaces International, Niagara Falls, Ontario, Canada, was awarded a contract to design and supply a high-temperature plate processing austenitizing furnace system. The system will produce critical wear components used in ground-engaging equipment that operates in severe service conditions. The customer was not named.

Austenitizing is the high-temperature step that precedes quenching when hardening steel. The new system is designed to provide precise temperature control, metallurgical consistency, and production capacity for heavy-duty applications.

The furnace uses an air-cooled walking beam design that allows waste heat to be recovered and used as part of the building’s heating system. Engineered to accommodate plates up to 8 ft (2.44 m) wide, the walking beam configuration minimizes product distortion while providing reliable material handling throughout the heat treatment cycle.

Thermal input is supplied by direct-fired, auto-recuperative burners, which provide efficient heat transfer while reducing fuel consumption. Furnace combustion, process control, and walking beam motion are integrated through a Siemens S7-1500F programmable logic controller.

Can-Eng has more than 60 years of experience designing and manufacturing walking beam furnace systems for customers worldwide. The ISO 9001:2015-certified company supplies thermal processing systems for steel, aluminum, and other metals.

Read further here: https://www.can-eng.com/news/can-eng-has-been-awarded-a-contract-to-design-and-supply-a-high-temperature-plate-processing-austenitizing-furnace-system

Aichelin supplies vacuum heat treatment system to Turkish tool steel producer

Aichelin, Mödling, Austria, delivered, installed, and commissioned a vacuum heat treatment system for Ayhan Takım Çelik A.Ş., a Türkiye-based provider of tool steels and technical materials. The investment expands the customer’s heat treatment capabilities for premium tool steels, particularly for demanding aluminum extrusion and die-casting applications.

The installation consists of a vacuum gas-quenching furnace with 10-bar nitrogen quenching and a vacuum tempering furnace. It handles batch weights of up to 1,500 kg (3,300 lb) and combines oxidation-free heat treatment with precise temperature control, providing good surface quality and highly reproducible process results.

Following commissioning and final acceptance, the system has been fully integrated into the customer’s production environment. The two companies worked together through the engineering, manufacturing, installation, and startup phases.

“The new Aichelin system offers the precision and reliability we need,” said Ayhan Dere, CEO, Ayhan Takım Çelik. The company continuously invests in technologies that strengthen production capacity, meet high quality standards, and support its long-term growth strategy.

Andaç Güzel, director, AICHELIN ST Vakum Fırınları A.Ş., said the project combines proven vacuum technology with process reliability and energy efficiency.

The Aichelin Group designs and builds industrial furnace systems for the heat treatment of metals and supplies vacuum heat treatment solutions for high-performance tool steels to customers worldwide.

Read further here: https://prozesswaerme.net/stahl/aichelin-liefert-leistungsstarke-vakuum-waermebehandlungsanlage-an-ayhan-takim-celik/

Hiperbaric supplies Spain’s first domestically built HIP system to TTT Group

Hiperbaric, Burgos, Spain, will supply TTT Group, a Spanish provider of heat treatment and surface coating services, with a Hiperbaric HIP 107 hot isostatic pressing system. It is the first HIP system built with Spanish technology to be sold in Spain, and it will allow TTT to launch a new HIP business unit serving the aerospace, defense, energy, and oil and gas sectors.

The HIP 107 post-processes critical metal components, particularly castings and additively manufactured parts, to eliminate internal porosity and improve fatigue life, ductility, and other mechanical properties. It operates at pressures up to 2,000 bar (29,000 psi) and temperatures up to 1,400°C (2,550°F), with an option to reach 2,000°C (3,630°F). Its Fast Cooling technology combines heat treatment and material consolidation in a single step, reducing energy costs and cycle times.

“We are immensely proud that our first HIP system installed in Spain is being deployed by a leader like TTT Group,” said Andrés Hernando, CEO, Hiperbaric.

“This operation represents the largest investment in our company’s 65-year history,” said Xabier Berasategi, CEO, TTT Group. “With this equipment, we not only eliminate microscopic internal pores in mechanical parts to ensure their extreme fatigue resistance, but we also provide the market with a comprehensive competitive advantage: heat treatments and HIP densification under one roof.”

The order follows Hiperbaric’s sale of its first HIP system to Plus Metal, Taiwan, last year. Founded in 1999, Hiperbaric designs and manufactures high-pressure processing equipment for the food and beverage industry, HIP systems for industrial components, and high-pressure hydrogen compression systems. It also operates the first HIP Innovation Center in Southern Europe.

Read further here: https://www.hiperbaric.com/en/hiperbaric-suministra-primer-equipo-hip-en-espana-a-la-guipuzcoana-ttt-group-nueva-unidad-de-negocio/

SECO/WARWICK supplies second vacuum furnace to Chinese turbine component maker

SECO/WARWICK, Świebodzin, Poland, received a repeat order for a Vector single-chamber vacuum furnace from a Chinese manufacturer of gas turbine and aircraft engine components. The furnace will heat treat turbine blades made from high-temperature alloys.

The order follows a vacuum furnace with a graphite hot zone that SECO/WARWICK delivered to the same customer in 2023. Based on that unit’s performance, the customer ordered a more technically demanding version for its turbine blade work.

The customer’s process required capabilities beyond the standard Vector configuration: gas cooling at up to 12 bar instead of the standard 10 bar, and temperature uniformity of ±3°C (±5.4°F) instead of ±5°C (±9°F). The furnace operates at temperatures up to 1,400°C (2,550°F), handles a maximum gross load of 600 kg (1,300 lb), and maintains vacuum levels of 10⁻³ Pa to minimize oxidation. It uses an all-metal hot zone rather than graphite, which the company notes is particularly important in processes that require a highly clean environment.

“In this project, the key was to combine two things: the proven design of the Vector vacuum furnace and a very specific adaptation to the customer’s process,” said Maciej Korecki, vice president of the vacuum segment, SECO/WARWICK Group.

Pan Gaojun, managing director, SECO/WARWICK China, said, “The first unit we delivered to this partner proved its value in everyday production. That is why the order was repeated.”

SECO/WARWICK Group designs and manufactures vacuum, atmosphere, and aluminum heat treatment furnaces and vacuum metallurgy equipment, with operations in Poland, the U.S., China, and India.

Read further here: https://www.secowarwick.com/en/news/another-vector-for-turbines/

Seco/Warwick Partners with European Defense Sector Manufacturer

Seco/Warwick, Swiebodzin, Poland, announced its first contract with a European defense manufacturer. The company will deliver a customized single-chamber vacuum furnace equipped with advanced low-pressure carburizing technology and high-pressure gas quenching for heat treatment of steels used in firearm manufacturing.

The contract represents a shift by the defense client from traditional gas carburizing to modern low-pressure carburizing, which improves quality, process predictability, and energy efficiency. The vacuum furnace approach eliminates the environmental concerns associated with atmosphere-based systems while delivering more uniform case depth and reduced distortion.

The deal holds strategic significance for both parties. For the client, it represents a modernization of defense manufacturing infrastructure. For Seco/Warwick, it establishes a position as a solutions provider in the European defense sector, a market segment with growing demand for advanced thermal processing equipment.

Seco/Warwick operates globally with manufacturing facilities in Poland, the United States, India, and China, and service centers across Europe and Asia.

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Aichelin Group to acquire Nitrex Heat Treating Solutions and UPC-Marathon

Aichelin Group, Mödling, Austria, has signed an agreement to acquire the Nitrex Heat Treating Solutions (NTS) and UPC-Marathon (UPC) divisions of Montreal-based Nitrex. The acquisition aims to strengthen Aichelin’s global footprint in heat treatment systems and expand its technology portfolio with advanced nitriding and process control capabilities.

The strategic move brings together two highly complementary product and service lines. Nitrex is recognized for its expertise in nitriding and vacuum technologies, while UPC-Marathon contributes advanced control systems and process automation platforms. These capabilities will integrate with Aichelin’s broad offerings in industrial heat treatment equipment, enabling a more comprehensive range of solutions for global manufacturers.

Christian Grosspointner, chief executive officer of Aichelin Group, stated that the acquisition marks a significant step in shaping the future of industrial heat treatment by aligning trusted brands and decades of innovation. He emphasized that the combined group will deliver enhanced reliability, energy efficiency, and digitally connected heat treatment solutions tailored to evolving customer needs.

With this acquisition, Aichelin reinforces its focus on innovation, sustainability, and digital transformation. The addition of Nitrex and UPC-Marathon will accelerate the development of AI-enabled platforms such as QMULUS.ai, which help customers optimize operational performance, reduce costs, and improve overall equipment effectiveness across diverse industrial applications.

Read further here. https://www.nitrex.com/en/aichelin-group-signs-agreement-to-acquire-nitrex-heat-treating-solutions-and-upc-marathon/

One Minute Mentor: Advantages and Limitations of Heat Treatment Simulation

Heat treatment simulation can be a tool for optimization of heat-treatment processes, but at the present this method is still limited. Therefore most HTS is based on rough simplifications of the process. Simplifications can involve the process, number of phases, transformation kinetics, continuums models instead of micro-mechanical models, etc. These simplifications also result in inaccuracies in the calculations.

For more information, click on the link below (subscription required). Then scroll to Figure 16. R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014  https://doi.org/10.31399/asm.hb.v04d.a0005980

Wisconsin Oven ships composite curing oven to Defense Industry

Wisconsin Oven, East Troy, WI, has announced the shipment of a gas-fired walk-in batch oven to a prominent manufacturer in the defense industry. The oven is designed for curing filament wound composite materials and is capable of processing a 78,000-pound load on a 40-foot long mandrel carried by a load car.

The work chamber measures 10 feet wide, 42 feet long, and 9 feet high, with a qualified work zone of 8 feet by 40 feet by 8 feet. The oven includes a rotation system to prevent drooping of uncured composites during the heating process, offering speed control flexibility through a variable frequency drive.

This oven operates at a maximum temperature of 500°F, with temperature uniformity of ±10°F at multiple setpoints. Equipped with a PLC-based Wisconsin Oven Premium Control System and an IoT system, it allows for real-time monitoring, predictive maintenance, and remote fault diagnosis.

Additional features include split-line construction for easier shipping, two powerful recirculation blowers, interior lighting, and safety-compliant railings and ladder access.

Read further here.

Constellium announces significant weight savings in EV Battery enclosures through ALIVE project

Constellium, based in Paris, announced that its collaborative research project, Aluminium Intensive Vehicle Enclosures (ALIVE), has achieved weight savings of 12 to 35 percent for electric vehicle (EV) battery enclosures. The project, led by Constellium’s University Technology Center at Brunel University London, focused on optimizing the design and manufacturing processes for structural aluminum enclosures in EVs.

Launched in 2020, the £15 million initiative was partially funded by the UK government through the Advanced Propulsion Centre (APC). The project involved six industrial partners, including BMW, Volvo, and Innoval Technology, along with university technology partners from Brunel University London and the University of Warwick.

The ALIVE team developed new aluminum designs using Constellium’s high-strength alloys, HSA6® and HCA6®, while implementing advanced joining and forming technologies. Full-scale prototypes were produced and successfully passed rigorous testing for performance, safety, and fire resistance. The project also generated cost models to support future industrialization of the designs.

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Nitrex announces new system installation at Volkan Steels

Nitrex, based in Quebec, announced the installation of a new nitriding/nitrocarburizing system at Volkan Steels (V’Steels), a prominent tool steels supplier in Istanbul, Turkey. The new system, model NX-1015, has a 2,000 kg (4,400 lb) capacity, enhancing V’Steels’ ability to provide value-added heat treatment services to its customers.

This advanced Nitrex system supports nitriding, nitrocarburizing, and post-oxidation processes using Nitreg, Nitreg-C, and ONC technologies, crucial for increasing the wear resistance, fatigue strength, and durability of tooling. The upgrade is expected to improve the performance of various tooling applications, such as aluminum extrusion dies, die-casting dies, forging dies, and plastic injection molding dies. This installation reflects V’Steels’ dedication to delivering top-quality tool and stainless steels to industries like energy, petrochemistry, defense, and maritime, meeting the growing demand for high-performance materials.

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Solar Manufacturing ships Mentor Pro Furnace to a global leader of wire mesh products

Solar Manufacturing, Sellersville, PA, has shipped a Mentor Pro Model HFL-3036-2IQ vacuum furnace to a customer specializing in engineered knitted wire mesh solutions. 

They are a USA-based company and a global supplier for the automotive, food service, and janitorial industries. The furnace will be primarily utilized for vacuum annealing materials that are susceptible to adverse effects of their mechanical properties when exposed to any levels of oxygen or nitrogen.

The Mentor® Pro features a molybdenum shielded hot zone measuring 18” wide x 18” high x 36” deep, capable of operating temperatures up to 2400°F, and a workload weight capacity of up to 1,000 lbs and includes the SolarVac® Essentials PLC-based control system. The internal gas cooling system with a 50 HP drive motor is capable of quenching workloads at 2-bar positive pressure in either nitrogen or argon.

Jason Davidson, regional sales manager, said that, “Our customer started running trials with our affiliate commercial heat treater, Solar Atmospheres. Once the trial results proved the heat-treat cycle, and the furnace demonstrated it could process the required quantities, the customer had confidence to place the purchase order with us.”

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Compressor cracks cited in Canadian helo crash

Fractures in the sixth-stage compressor wheel triggered a catastrophic engine failure and caused the April 2022 fatal crash of a Kestrel Helicopters 1981 Hughes 369D during long-line slinging operations in British Columbia, according to a recently released report from Canada’s Transportation Safety Board.

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Constellium to showcase cutting-edge solutions for aluminium automotive structures at CES 2024

Constellium, Paris, exhibited its latest innovations in aluminium Automotive Structures at CES 2024 in Las Vegas from January 9-12. A leading supplier of advanced lightweight aluminium automotive components, Constellium highlighted its sustainable solutions for automakers and consumers. 

Constellium showcased a diverse range of aluminium solutions designed to address the industry’s growing demand for lightweight materials and more sustainable solutions. These components contribute to enhanced vehicle performance and play a pivotal role in reducing carbon emissions, aligning with the global trend toward eco-friendly mobility. Among the products displayed are:  

  • Innovative Crash Management System for electric vehicles
  • Structural Sill providing stiffness and crash resistance
  • Lightweight Battery Enclosure solutions
    • Laser-Welded Battery Enclosure for Cell-to-Module applications
    • Adhesive-Bonded Battery Enclosures for Cell-to-Module or Cell-to-Pack applications
    • Structural Battery Enclosure for Cell-to-Pack or Cell-to-Body applications 

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Wisconsin Oven ships electrically heated horizontal quench system

Wisconsin Oven, East Troy, announced the shipment of an Electrically Heated Horizontal Quench System to a manufacturer of products for the automotive industry. This system will be used for the solution treatment of aluminum.

The maximum temperature for this horizontal quench furnace is 1200°F and interior chamber dimensions of 2′ wide x 2′ high x 2′ long. The system has the capacity to heat 450 pounds of aluminum parts and the steel basket within 60 minutes. Temperature uniformity of +/- 10°F at set points 850°F and 1050° F was verified with a nine point profile test prior to shipment.

This horizontal quench system provides a 15 second quench delay from when the door begins to open until the load is fully submerged in the tank. The quench is manual, where the operator pulls the load out of the oven and onto the quench elevator using a hook. The quench delay time is recorded and enforced using sensors to detect the start and end of the quench operation, and to stop the process if the quench delay time expires.

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Seco/Warwick furnace to process Jet Engine components

Seco/Warwick, Meadville, PA, has developed a system to perform clean brazing processes in high vacuum as efficiently as possible, ensuring the highest protection of the treated part surfaces. The solution will be used to process jet engine components.

The German Partner carries out comprehensive repairs of technologically advanced jet engines. The company also has a research center which develops innovative repair techniques for various types of components and entire engines. The group employs several thousand qualified employees in various locations around the world and is a leader among companies repairing and providing full service MRO for jet engines. The purchase of a vertical vacuum furnace will improve production processes and significantly increase the commercial heat treater’s efficiency.

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Lehigh’s summer engineering institute students tour Solar Atmospheres

Solar Atmospheres, Souderton, Pa., hosted over 40 high school students enrolled in the Summer Engineering Institute (SEI) at Lehigh University. The SEI program, under the guidance of Director Dr. Laura Moyer, is a two-week residential program, running two sessions back to back. 

Students are nominated by faculty of local high schools, and the program specifically targets under-represented groups including girls, first-generation students, and students who might otherwise have limited opportunities to study in the fields of science, technology, engineering, and math (STEM).

Solar Atmospheres provided a tour of the campus, exhibiting materials and processes for intriguing applications in a variety of markets. The students experienced a manufacturing setting encompassing related topics from their curriculum, gaining a better understanding of heat treating and manufacturing, and how cutting edge technology reshapes centuries-old processes.

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Evolution on the microstructure and mechanical properties of a new multicomponent near-Alpha Titanium Alloy after rolling and heat treatments

Beijing University of Technology, China, presented the microstructure and mechanical properties of a new type of multi-component near-α titanium alloy sheet after rolling, 700°C aging, and 800°C aging in a new paper.

 The results show that the strength of the alloy after aging at 700°C increases from 1156 MPa to 1304 MPa, respectively, but decreases to 1246 MPa with the aging temperature increasing. The ductility of the alloy aged at 700°C is lower than that of the rolled state, but the ductility increases slightly with the aging temperature increasing. The effect of aging heat treatment on the microstructure and precipitation behavior of alloy plates has been studied and compared with alloys before aging. 

After heat treatment, the content of primary α decreases from 25% to 5%, respectively. Two kinds of silicide precipitate at different positions, with the large-size spherical silicide being (Ti, Zr, Nb)5Si3, and the small-size fusiform silicide being (Ti, Zr, Nb)6Si3, respectively. Ti3Al was precipitated in the primary α phase, during the aging process. The silicides exhibit the strengthening effect on the alloy, but the effect weakens when the silicides grow up. The loss in ductility is mainly attributed to the precipitation of the α2 phase after aging treatment. However, ductility is improved after applying higher aging temperatures as the size of the α2 phase becomes smaller, and the distribution of them tends to become dispersed.

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Mark Saline receives MPIF distinguished service award

Gasbarre, Dubois, PaA, announced that Mark Saline, president of Gasbarre Thermal Processing Systems, is a recipient of the 2023 MPIF Distinguished Service to Powder Metallurgy (PM) Award that recognizes individuals who have actively served the North American PM industry for at least 25 years.The award is selected by the Metal Powder Industries Federation’s (MPIF) Awards Committee.

Over 70 nominated individuals were on the ballot for review by the past 10 years of Distinguished Service Award recipients, as well as the MPIF Board of Governors and Boards of Directors of the MPIF trade associations. Mark Saline will receive his award during PowderMet 2023 in Las Vegas. Mark has been well established in the Powder Metallurgy industry for many years. His PM involvement includes teaching students at the PM Sintering Seminar, sitting on the MPIF Program Committee, judging the PM Design Excellence Awards, he has written several publications on processing in continuous furnaces, and he provides input in organizations such as the Center for Powder Metal Technology, Powder Metal Equipment Association, and the Association for Metal Additive Manufacturing. Mark will also serve at the Conference Technical Chair-Person for PowderMet 2024 in Pittsburgh.

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Fluid-enhanced crystal engineering increases thin-film conductivity by a factor of ten

A team from the U.S. Department of Energy’s National Accelerator Laboratory and Stanford University, Calif., have developed a printing process they call FLUENCE-fluid-enhanced crystal engineering-that for some materials results in thin films capable of conducting electricity ten times more efficiently than those made by conventional methods. The printing method is fast and works with a variety of organic materials.

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Thin films of germanium crystals grown at 250°C

Researchers at Kyushu University, Japan, report that they have developed a new technique to produce thin films of germanium crystals at a temperature of 250°C. Using gold as a catalyst, Prof. Taizoh Sadoh and his colleagues were able to grow germanium crystals in such a way that their crystal structure has the proper orientation and electrical properties. The new method can be used to produce germanium films with a very large area, allowing for more potential applications.

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Avure HIP presses equipped with quenching furnaces improve mechanical properties

Avure Technologies, Franklin, Tenn., introduces hot isostatic presses equipped with new HIP quenching furnaces.  Variable cooling and heating rates and pressure levels make it possible to precisely control the quality and mechanical properties of treated parts. They achieve a “super-plastic” behavior, where only compressive stresses exist, voids and cracks are eliminated, and post-treatment residual stresses are very low.

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Materion opens applications lab for sputter-coatings development and characterization

Materion Microelectronics & Services, a Materion Corporation business, Cleveland, Ohio,  has opened a Materials Applications Laboratory in Westford, Mass. It will serve three functions: produce coatings for customer evaluations of PVD materials, promote customer education/collaboration,  and support Materion internal R&D. The laboratory features thin film equipment, such as a sputtering system with a 150-mm diameter target, and an electron beam box coater.

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Making a mini Mona Lisa

Nanotechnique creates image 30 µm in width   The world’s most famous painting has now been created on the world’s smallest canvas. Researchers at the Georgia Institute of Technology, Altanta, “painted” the Mona Lisa on a substrate surface approximately 30 µm in width-one-third the width of a human hair.

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Resistive memory based on zinc-oxide/silicon has higher speed, greater storage capacity

A team at the University of California, Riverside, has developed a novel way to build a zinc oxide nano-island on silicon. It eliminates the need for a second element called a selector, which is often a diode. The device is based on the principles of resistive memory, which can be used to create memory cells that are smaller, operate at a higher speed, and offer more storage capacity than flash memory cells, the current industry standard.

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Impact Fusion HVOF improves coatings and bond strength

MBI Coatings, Lancaster, S.C., announces the addition of an Impact Fusion Hi Velocity Oxygen Fuel spray system. This system features higher velocities for improved coating properties and bond strength.  With Impact Fusion, the particles are practically forge-welded onto the surface and onto each other to form the coating. Higher particle velocities result in higher density coatings that are more strongly bonded to the surface.

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FW Gartner licenses technology for laser cladding of steel rolls from South Africa’s CSIR

FW Gartner Thermal Spraying, Houston, and South Africa’s Council for Scientific and Industrial Research (CSIR) have signed a licensing agreement on a laser cladding technology developed at CSIR.  The agreement follows the earlier development of a novel laser-based process for the cladding of steel processing rolls, a key component in steelmaking, CSIR said. The technology was tested and proven at ArcelorMittal’s Vanderbijlpark plant over the past five years.

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