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How sand withstands bullets better than steel

While sand has been used traditionally for military fortification, very little is known about the unique energy absorption capability of the material. In a recent study, researchers from the National University of Singapore (NUS) found that sand can absorb more than 85% of the energy exerted against it, and its ability to resist the impact increases with the speed of the projectile, even at high velocities. In contrast, steel plates have poorer energy absorption capacity against high speed projectiles. This novel finding suggests that sand can potentially be used as a less expensive, lighter, and more environmentally friendly alternative to enhance protection of critical infrastructure as well as armor systems.

Led by assistant professor Darren Chian Siau Chen, the team made the discovery after conducting tests where projectiles of various shapes and masses were fired against a silica sand block. Silica sand is one of the world’s most common variety of sand.

“While the use of compacted sand for defense protection has long been practiced in military settings, there is still a lack of a detailed understanding on how it works to resist impact and how this resistance changes with the speed and geometry of the incoming projectile. Our study focuses on the energy absorption mechanism of sand—that is, how it performs against projectile penetration. Our findings show that sand holds a strong potential as a composite material for protection against impact,” says Chian.

The team found that when a projectile is fired at a sand block at high speed, it absorbs more than 85% of the energy exerted against it. The resistance offered by the sand block increases with the speed at which the projectile travels. Different nose shapes and masses of projectiles fired at a wide range of velocities were investigated.

The impact also results in an extreme frictional force that could potentially break the projectile into pieces. This is due to the pressure and friction offered by the sand grains, which dilate and resist continual penetration of the incoming projectile.

In contrast, energy absorption capacity of an equivalent steel plate dramatically reduces as the projectile velocity increases, resulting in the projectile passing through it without further obvious resistance. This is also known as the hydrodynamic effect, where steel behaves similar to a fluid without material strength with increasing velocity beyond the ballistic limit, which is the minimum velocity required for the projectile to penetrate the target.

The team believes the wide-ranging applications of sand can be expanded based on their research. It is currently being used extensively in areas such as glass making, building construction, and land reclamation.

“These unique characteristics of sand may open up exciting new applications in areas that impact our daily lives, as well as in defense. For instance, steel, which is one of the key materials used in the construction of armor systems, can be partially replaced with sand as a cost-effective, environmentally friendly, and lightweight sacrificial layer, given its superior energy absorption performance. Given the possibility of hostile threats, sand could also be used as a complementary building material to steel to enhance protection of critical infrastructures and household shelters, given its projectile-resisting function,” notes Chian.

Moving forward, the team intends to carry out larger scale trials to establish the full potential performance of sand for impact resistance. To further tap on the penetration inhibiting property of sand, the researchers will also explore integrating the sand layer with other compliant materials for possible application in critical infrastructure protection. In addition, the research team will look into the energy absorption capabilities of similar geomaterials such as rock rubble.

Image caption — (L-R) Vincent Tan, Darren Chian Siau Chen, and Anand Sarma found that when a projectile is fired at a sand block at high speed, it absorbs more than 85% of the energy exerted against it. This ability to resist the impact increases with the speed of the projectile, even at high velocities.

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