Bodycote, England, introduces Bodycote Powdermet technologies, a group of additive manufacturing processes for the production of complex components via powder metallurgy.
Powdermet technologies incorporate new, patent-pending techniques that combine 3D printing with well-established net-shape and near-net-shape processes. They greatly reduce manufacturing time and production cost compared to 3D printing alone.
Powdermet technologies ensure complete powder consolidation, achieve structural homogeneity, and eliminate internal porosity and unconsolidated powder flaws. The process can produce components with varying surface features and thicknesses, with higher structural integrity than alternative production techniques. The need for brazing or welding parts to form larger structures is eliminated. Instead, the finished article can be produced as one seamless component and largely avoid the size limitations imposed by the constraints of 3D printing.
Different parts of a component can be formed from different alloys, presenting the ideal and most cost-efficient solution. Component design can be tailored to the actual requirements for performance, and not limited by subsequent machining operations.
According to Stephen Harris, Group Chief Executive, “The recent breakthroughs are truly game changing technologies for component design and manufacturing. Industry applications are wide ranging, with early adoption expected in aerospace, oil and gas, power generation, and mining.”
Bodycote continues to invest in resources and capital for developments in additive manufacturing technology to create significant value for customers and meet future growth demands. In addition to its Powdermet technologies, Bodycote provides a full range of heat treatment, hot isostatic pressing, and electrical discharge machining services across North America and Europe, tailored specifically to support the needs of companies manufacturing metal components by 3D printing.
