This section provides an understanding for choosing particular feedstock materials. The initial chemistry and form of the feedstock material is of utmost importance with regard to the engineering application. Powder processing and powder quality can be considered from many viewpoints.
Continue readingTesting the limits of an ancient artform to increase aircraft range
As part of a prestigious 2023 summer internship with the U.S. Department of Defense, John Migliore, a fourth-year Ph.D. candidate at The University of North Carolina at Chapel Hill departments of applied physical sciences and chemistry, conducted tests on whether high-performance polymers would change the mechanical and structural properties of ceramic materials.
Continue readingRapid Sustainment Office Advanced Manufacturing Program Office tool goes live in Air Force Cloud One
The Air Force Rapid Sustainment Office Advanced Manufacturing Program Office’s Part Assessment and Cost Tool officially went live on Air Force Cloud One, the first Advanced Manufacturing application to do so.
Continue readingDrones protect wind turbines from ice
For the first time, a team at Fraunhofer, Germany, has succeeded in using drones to protect rotor blades against ice.
Continue readingSherwin-Williams launches thermal insulative coating system, Heat-Flex 7000
The new Heat-Flex 7000 thermal insulative coating system from Sherwin-Williams Protective & Marine, Cleveland, Ohio, offers personnel protection, insulating capabilities and solar heat reflectivity for an array of industrial applications.
Continue readingNext generation semiconductors: diamond device shows highest breakdown voltage
Researchers at the University of Illinois Urbana-Champaign have developed a semiconductor device made using diamond, that has the highest breakdown voltage and lowest leakage current compared to previously reported diamond devices.
Continue reading2D material reshapes 3D electronics for AI hardware
An international team, including researchers from Washington University in St. Louis, Massachusetts Institute of Technology, Yonsei University and Inha University in Korea, Georgia Institute of Technology, and the University of Notre Dame, has demonstrated the monolithic 3D integration of layered 2D material into novel processing hardware, addressing the challenge of increased information transfer time between functional components in advanced computer chips and paving the way for AI computing.
Continue readingUSTC achieves chemically controlled reversible magnetic phase transition
A research team at the University of Science and Technology of China of the Chinese Academy of Sciences developed a groundbreaking chemical method for two-dimensional metal-organic lattices.
Continue readingOnsemi opens state-of-the-art systems application lab for electric vehicles in Europe
Onsemi, Scottsdale, Ariz., opened an application test lab in Piestany, Slovakia, focused on the advancement of system solutions for battery/plug-in hybrid/electric vehicles and energy infrastructure power conversion systems.
Continue readingWeebit Nano’s ReRAM IP Achieves high temperature qualification in SkyWater Technology’s S130 Process
Weebit Nano Limited, Israel, a leading developer of advanced memory technologies for the global semiconductor industry, and SkyWater Technology, Bloomington, Minn., the trusted technology realization partner, announced that Weebit’s Resistive Random-Access Memory IP module has been fully qualified in SkyWater’s 130nm CMOS process at temperatures of up to 125 degrees Celsius – the temperature specified for Grade-1 automotive applications.
Continue readingOxford Instruments launched its Innovation Center
Oxford Instruments, England, has brought together the best of its analytical innovations to form the Oxford Instruments Innovation Center, a state-of-the-art facility at its High Wycombe site.
Continue readingBodycote appointments Group Chief Executive
Bodycote, Macclesfield, U.K, announced the appointment of Jim Fairbairn as the new Group Chief Executive, succeeding Stephen Harris upon his retirement. Fairbairn is set to join the company and its Board in March 2024 and will assume the role of Group Chief Executive in May 2024, following a structured transition period. Stephen Harris will retire and step down from the Board at the Annual General Meeting on May 31, 2024.
Jim Fairbairn, 54, brings a wealth of experience in managing engineering businesses. His career, spanning over thirty years, includes significant roles at John Wood Group, PE-owned Clyde Bergemann, Howden Group, and Megger Group, culminating in substantial experience as both a Divisional and Group CEO.
Fairbairn’s most recent position was Group CEO at Megger Group, a test and measurement specialist based in Dover, which he joined in 2017. Under his leadership, the company saw significant revenue growth to £325m and a notable increase in operating margins. He also played a pivotal role in evolving Megger’s strategy and culture. Before Megger, he held executive roles at Howden Group in Glasgow from 2009 to 2017, ending his tenure there as President of the Howden Power, Environment and Process business, overseeing global product and service revenues exceeding $1 billion across 19 sites worldwide.
One Minute Mentor: Continuous Operating Furnaces for Tool Steel Strips
The continuous heat treatment of tool steel is applied to low- or medium-alloyed carbon steel strips as well as martensitic stainless steels. The described lines produce high-quality strip with respect to uniform structure, flatness, and bright surface finish. Steel grades with 0.4 to 1.2% C, low and high alloyed, can be processed.
Strip dimensions range between 10 to 750 mm (0.4 to 29.5 in.) wide and 0.05 to 4 mm (0.002 to 0.16 in.) thick. High quenching rates are necessary, especially for plain carbon steels. Cooling gradients of up to 600 K/s are possible in a molten lead-bismuth quench. Because two-stage quenching technology provides considerable advantages over quenching in oil, this method has been adopted worldwide. It is also possible to achieve isothermal transformation to bainite and pearlite using a molten metal quench, so this type of hardening and tempering line is extremely versatile.
For more information, click on the link below (subscription required). Then scroll to Figure 9. R Schneider; R. Mesquita; W Schützenhöfer, Distortion in Tool Steels, ASM International, 2014 https://doi.org/10.31399/asm.hb.v04d.a0005958
Wisconsin Oven ships two horizontal quench systems to the semiconductor industry
Wisconsin Oven, East Troy, WI, announced the shipment of two Electrically Heated Horizontal Quench Systems to the semiconductor industry. These systems are designed for the annealing and rapid cooling of various high purity alloy parts.
The operation of each horizontal quench system begins with loading the product onto a work grid located on the loading platform. After the load is lifted into position, a pusher/extractor mechanism at the front of the quench tank moves the load onto the quench lift platform. Then, the furnace pusher/extractor mechanism transfers the load into the furnace for annealing. Once the heating cycle is complete, the vertical lift door opens, and the furnace pusher/extractor moves the load back onto the quench lift platform, lowering it into the water quench tank for cooling. After adequate cooling, the quench lift raises the load, and the front-mounted pusher/extractor mechanism returns it to the scissor lift, where a blow-off system removes most of the water from the load. A video demonstrating this system’s operation is available through a provided link.
Each horizontal quench furnace can reach a maximum temperature of 1,250°F and has the capacity to heat and support a 4,500-pound gross load. These furnaces are designed to achieve a temperature uniformity of +/-10°F. The customer requested a uniformity tolerance of ±20°F at 500°F, 900°F, and 1200°F, which was documented for each system through a nine-point profile test conducted in an empty oven chamber under static conditions.
Ipsen completes ISO/IEC 17025:2017 accreditation for pyrometry services
Ipsen, Cherry Valley, IL, has successfully achieved ISO/IEC 17025:2017 accreditation for calibrations, enhancing its pyrometry services. This accreditation is particularly significant for customers operating under the National Aerospace and Defense Contractors Accreditation Program (NADCAP) and Aerospace Material Specifications (AMS) 2750G.
A key update in AMS2750G, revised in 2022, mandates that calibration service providers must hold ISO/IEC 17025:2017 accreditation. This requirement encompasses temperature controller calibration, system accuracy testing (SAT), and temperature uniformity surveys (TUS).
Cavan Cardenas, Ipsen’s calibration and pyrometry coordinator, emphasized the importance of this certification: “Obtaining this lab certification reassures our customers of our capability to accurately conduct these tests. It’s crucial for us to verify the precision of our calibration equipment to provide superior support to our clients.”
Ipsen has appointed a dedicated technician for its Calibrations Lab, located at the Vacuum Technology Excellence Center in Cherry Valley, IL. This addition strengthens the company’s commitment to providing advanced calibration solutions.
Solar Atmospheres South Carolina facility orders 10 bar vacuum furnace
Solar Atmospheres, Greenville, SC, has announced the acquisition of a new 10-bar vacuum furnace for its Greenville, SC facility. Manufactured by Solar Manufacturing, this new horizontal vacuum furnace measures 48 inches wide, 48 inches high, and 96 inches deep. It is designed to handle loads up to 12,000 pounds and is scheduled for installation in late 2024.
The furnace will be equipped with a vacuum pumping system capable of achieving an ultimate vacuum of 1×10-6 Torr, essential for processing titanium and other high-grade alloys. It also features advanced designs for the uniform and rapid cooling of large workloads, enhancing the processing capabilities at the Greenville facility.
Steve Prout, president of Solar Atmospheres Southeast, said, “This new furnace will provide an additional option for high-pressure quenching of large components and workloads in the region. It also offers an opportunity for cost-effective thermal processing in the current economic environment.”
https://solaratm.com/solar-atmospheres-south-carolina-facility-orders-10-bar-vacuum-furnace/
A novel method for squeezing molecules together could significantly reduce chemical manufacturing waste and its negative environmental impact
The production of chemicals accounts for 40% of all energy currently used in manufacturing, and the process also results in toxic solvent waste that pollutes the environment and poses health risks to humans and animals. A newly published study details a novel mechanochemistry method that has the ability to manufacture chemicals without those deleterious effects.
Researchers with the Nanoscience Initiative at the Advanced Science Research Center at the CUNY Graduate Center (CUNY ASRC), the University of Pennsylvania, and the University of California-Merced took a unique approach that advances the opportunity to use mechanochemistry in large-scale production. The technique uses organic chemistry and nanotechnology to push molecules together and create chemicals without the use of costly solvents that pollute the environment. The research team’s findings have major implications for numerous manufacturing sectors, including the production of pharmaceuticals and materials for a variety of medical and industrial purposes.
“This is a really exciting breakthrough, because the discovery makes mechanochemistry a reliable means of producing chemicals, and it allows us to do so without the harmful byproducts and large energy demands of current manufacturing techniques,” said the study’s lead author Adam Braunschweig, a professor of Chemistry and Biochemistry with the CUNY ASRC Nanoscience Initiative and Hunter College Department of Chemistry.
“When we pushed on the molecules, we found that they twisted into new, more reactive shapes that require less energy to combine and produce a desired chemical,” said first author Yerzhan Zholdassov, a doctoral student with the Braunschweig Lab. The experiment allowed researchers to measure the amount of force needed to create a predictable and reliable chemical reaction and show that mechanochemistry is a viable and scalable technique for manufacturing chemicals in a more sustainable, cost-efficient manner. The new technique can also be used to create new drugs and materials that can’t be created using current techniques that rely on solvents.
Co-author Robert Carpick, John Henry Towne Professor in the Department of Mechanical Engineering and Applied Mechanics at the University of Pennsylvania’s School of Engineering and Applied Science who collaborated on this project, added: “This discovery was not possible without chemists teaming up with mechanical engineers in a truly cross-disciplinary way. The chemists were critical to designing and conducting the experiments, but we had to combine their forefront chemistry knowledge with advanced mechanics analysis to understand – through experiments and theory – how mechanical forces are accelerating chemical reactions here. The teamwork made the difference.”
This research was funded by the National Science Foundation (NSF) Center for the Mechanical Control of Chemistry with additional support from the NSF Division for Innovation in Biological Research.
For more information: Science
Image: Tip arrays transfer a dienophile molecules (red) onto an anthracene-modified (green) surface. Upon contact, the tips form nanoreactors, where pressure is applied that accelerates the Diels-Alder cycloaddition reactions. For their study, the authors took monolayers of molecules placed on silicon wafers and pushed reactive molecules into them using tip arrays, which created new chemicals. The experimental setup allowed the researchers to precisely control the pressure between the molecules, which led to a new understanding of what occurs in these reactions. (Image credit: Yerzhan Zholdassov)
Scientists 3D print a complex robotic hand with bones, tendons, and ligaments
Scientists have tried to use additive manufacturing—better known as 3D printing—to recreate complex structures from hands to hearts. However, the technology stumbles when integrating multiple materials into one printing process. 3D printing a robotic hand, for example, requires multiple printers—one to make the skeleton, another for soft tissue materials—and the assembly of parts. These multiple steps increase manufacturing time and complexity.
Scientists have long sought to combine different materials into a single 3D printing process. A team from the soft robotics lab at ETH Zurich has found a way.
The team equipped a 3D inkjet printer—which is based on the same technology in normal office printers—with machine vision, allowing it to rapidly adapt to different materials. The approach, called vision-controlled jetting, continuously gathers information about a structure’s shape during printing to fine-tune how it prints the next layer, regardless of the type of material.
In a test, the team 3D printed a synthetic hand in one go. Complete with skeleton, ligaments, and tendons, the hand can grasp different objects when it “feels” pressure at its fingertips.
They also 3D printed a structure like a human heart, complete with chambers, one-way valves, and the ability to pump fluid at a rate roughly 40 percent of an adult human’s heart.
Recreating a structure using conventional methods is tedious and error-prone. Engineers cast a mold to form the desired shape—say, the skeleton of a hand—then combine the initial structure with other materials.
It’s a mind-numbing process requiring careful calibration. Like installing a cabinet door, any errors leave it lopsided. For something as complex as a robot hand, the results can be rather Frankenstein.
Traditional methods also make it difficult to incorporate materials with different properties, and they tend to lack the fine details required in something as complex as a synthetic hand. All these limitations kneecap what a robotic hand—and other functional structures—can do.
Then 3D inkjet printing came along. Common versions of these printers squeeze a liquid resin material through hundreds of thousands of individually controlled nozzles—like an office printer printing a photo at high resolution. Once a layer is printed, a UV light “sets” the resin, turning it from liquid to solid. Then the printer gets to work on the next layer. In this way, the printer builds a 3D object, layer by layer, at the microscopic level.
Although incredibly quick and precise, the technology has its problems. It isn’t great at binding different materials together, for instance. To 3D print a functional robot, engineers must either print parts with multiple printers and then assemble them after, or they can print an initial structure, cast around the part, and add additional types of materials with desired properties.
One main drawback is the thickness of each layer isn’t always the same. Differences in the speed of “ink,” interference between nozzles, and shrinkage during the “setting” process can all cause tiny differences. But these inconsistencies add up with more layers, resulting in malfunctioning objects and printing failure.
Engineers tackle this problem by adding a blade or roller. Like flattening newly laid concrete during roadwork, this step levels each layer before the next one starts. The solution, unfortunately, comes with other headaches. Because the rollers are only compatible with some materials—others gunk up the scraper—they limit the range of materials that can be used.
What if we don’t need this step at all?
The team’s solution is machine vision. Rather than scraping away extra material, scanning each layer as it’s printing helps the system detect and compensate for small mistakes in real-time.
The machine vision system uses four cameras and two lasers to scan the entire printing surface at microscopic resolution.
This process helps the printer self-correct, explained the team. By understanding where there’s too much or too little material, the printer can change the amount of ink deposited in the next layer, essentially filling previous “potholes.” The result is a powerful 3D printing system in which extra material doesn’t need to be scraped off.
This isn’t the first time machine vision has been used in 3D printers. But the new system can scan 660 times faster than older ones, and it can analyze the growing structure’s physical shape in less than a second, wrote Kong. This allows the 3D printer to access a much larger library of materials, including substances that support complex structures during printing but are removed later.
As a test, the team printed a synthetic hand with two types of materials: a rigid, load-bearing material to act as a skeleton and a soft bendable material to make tendons and ligaments. They printed channels throughout the hand to control its movement with air pressure and at the same time integrated a membrane to sense touch—essentially, the fingertips.
They hooked the hand to external electrical components and integrated it into a little walking robot. Thanks to its pressure-sensing fingertips, it could pick up different objects—a pen or an empty plastic water bottle.
The system also printed a human-like heart structure with multiple chambers. When pressurizing the synthetic heart, it pumped fluids like its biological counterpart.
Everything was printed in one go.
For more information: Nature
AI breakthrough could help us build solar panels out of ‘miracle material’, scientists say
Artificial intelligence is helping engineers build solar panels out of a “miracle material”.
Scientists have long been excited about the possibility of new perovskite tandem solar cells, which could help bring the vastly improved efficiency of perovskite to mass production. They have an efficiency of more than 33 percent, dramatically higher than conventional silicon solar cells.
Those tandem solar cells come with a host of other benefits, too. They rely on inexpensive raw materials and can be made relatively easily.
Engineers have faced a problem, however, in making them cheaply and at scale. To make them efficient, manufacturers need to make a very thin, high-grade layer of perovskite.
Doing that is difficult. It relies on a complex process that varies significantly, seemingly with little explanation.
Trying to improve that process has often relied on a gradual process of trying out new possibilities through trial and error.
Now scientists have successfully built a new system that uses artificial intelligence to try and work out how to build those layers better. Instead of picking through video recordings to work out how different layers work, researchers were able to train a computer system to spot the hidden signs of good and bad coatings.
After the system was built, it was able to be used to better understand how to change the production to make it more efficient, researchers said.
“These are extremely exciting results,” said Ulrich W Paetzold, a researcher from the Karlsruhe Institute of Technology, who worked on the new study. “Thanks to the combined use of AI, we have a solid clue and know which parameters need to be changed in the first place to improve production.
“Now we are able to conduct our experiments in a more targeted way and are no longer forced to look blindfolded for the needle in a haystack. This is a blueprint for follow-up research that also applies to many other aspects of energy research and materials science.”
For more information: Advanced Materials
Is graphene the best heat conductor? Researchers investigate with four-phonon scattering
Graphene, a material that consists of a single layer of carbon atoms, has been celebrated by many as the “next big thing” in material science. However, according to Purdue University researchers, its thermal properties may not be as revolutionary as previously thought.
“Graphene is the first two-dimensional material that human beings ever created,” said Xiulin Ruan, professor of mechanical engineering. “It’s basically a layer of carbon, one atom thick. It was first discovered in 2004 and won the Nobel Prize for Physics in 2010. Ever since then, it’s been studied by many researchers because of its unique properties.”
For example, graphene is said to conduct electricity better than any other material known to science and is known for its material strength. Thermal transport researchers were also quick to give it the title of best heat conductor.
“Previously, the material thought to have the highest thermal conductivity was diamond,” said Zherui Han, a Ph.D. student in Ruan’s lab. “That’s the material that can transfer the most heat the quickest. But when graphene came out, mainstream studies showed it to be much better than diamond.”
Thermal conductivity is measured in watts per meter per Kelvin. On this scale, a diamond’s thermal conductivity is generally understood to be about 2,000. But when scientists started measuring graphene’s thermal conductivity, early estimates reached above 5,000. Obviously, this caught the interest of scientists like Ruan, whose research focuses on heat transfer.
“However, subsequent experimental measurements and modeling have refined graphene’s thermal conductivity,” Ruan said. “More recent papers brought the number to around 3,000, which is still quite better than diamond. But we found something altogether different.”
Ruan’s team has predicted the thermal conductivity of graphene at room temperature to be 1,300 W/(m K)—not only less than diamond but also less than the raw graphite material that graphene is made from.
The disparity between their work and previous work comes down to a phenomenon called four-phonon scattering. Phonons are how heat transfer scientists describe the movement of heat in solids on a quantum-mechanical level. Until recently, researchers could only understand three-phonon scattering to predict the transfer of heat through solids.
But in 2016, Ruan’s team developed a general theory of four-phonon scattering, and a year later they successfully quantified four-phonon scattering. This led to Ruan receiving the highest honor from the International Phononics Society in 2023.
So, how does this relate to graphene? “Graphene is a two-dimensional material of only one atom thick,” Han said.
“Previous studies suggest that three-phonon scattering would be restricted by this two-dimensionality, which in theory makes graphene much more thermally conductive than bulk materials. But four-phonon scattering is not restricted by the 2D nature of graphene; in fact, the effect is quite strong. Our work has shown that four-phonon scattering becomes the leading scattering channel in graphene over three-phonon scattering. This is a striking result.”
One barrier to this discovery was the availability of raw computing power. Calculating this four-phonon scattering required a parallel computing strategy, essentially utilizing a computing cluster with one terabyte of memory. This was accomplished at the Rosen Center for Advanced Computing at Purdue University.
At the moment, these calculations are all theoretical. The team works with Prof. Li Shi at the University of Texas at Austin, supported by their collaborative National Science Foundation grants, to verify the findings experimentally. Previous measurements on graphene have had large error bars, which need to be reduced to verify their theory. They also plan to predict the thermal conductivity of graphene of multiple layers of atoms, rather than just one.
“Without experimental validations as yet, we know the community will be skeptical about this very non-mainstream prediction,” Ruan said.
“I always say exceptions are how science moves forward,” Ruan said. “We are cautiously optimistic about our findings. With four-phonon scattering, it’s our hope to deliver much more accurate theoretical assessments of these materials in the future.”
For more information: Physical Review B
Image: Spectral and mode contribution. (a) Spectral contributions to κ of graphene at room temperature without boundary scattering. The inset shows the cumulative thermal conductivity as a function of phonon frequency. (b) ZA phonons’ contribution to κ and its percentage at room temperature, and comparison to first principles at 3ph (renorm. stands for phonon renormalization that was not included before) [9] and MD work [29]. In both plots, the 3ph case presented here is calculated at N=180 without boundary scattering, and note that it is not converged with N.
Electron-rich metals make ceramics tough to crack
Researchers at the University of California San Diego have discovered a way to make ceramics tougher and more resistant to cracking, by building them with a blend of metal atoms with more electrons in their outer shell, unlocking the potential to enable ceramics to handle higher levels of force and stress than before.
Continue readingMIT physicists turn pencil lead into “gold”
MIT physicists have metaphorically turned graphite, or pencil lead, into gold by isolating five ultrathin flakes stacked in a specific order. The resulting material can then be tuned to exhibit three important properties never before seen in natural graphite.
“It is kind of like one-stop shopping,” says Long Ju, an assistant professor in the Department of Physics and leader of the work. “Nature has plenty of surprises. In this case, we never realized that all of these interesting things are embedded in graphite.”
Further, he says, “It is very rare material to find materials that can host this many properties.”
Graphite is composed of graphene, which is a single layer of carbon atoms arranged in hexagons resembling a honeycomb structure. Graphene, in turn, has been the focus of intense research since it was first isolated about 20 years ago. More recently, about five years ago, researchers including a team at MIT discovered that stacking individual sheets of graphene and twisting them at a slight angle to each other, can impart new properties to the material, from superconductivity to magnetism. The field of “twistronics” was born.
In the current work, “we discovered interesting properties with no twisting at all,” says Ju, who is also affiliated with the Materials Research Laboratory.
He and colleagues discovered that five layers of graphene arranged in a certain order allow the electrons moving around inside the material to talk with each other. That phenomenon, known as electron correlation, “is the magic that makes all of these new properties possible,” Ju says.
Bulk graphite — and even single sheets of graphene — are good electrical conductors, but that’s it. The material Ju and colleagues isolated, which they call pentalayer rhombohedral stacked graphene, becomes much more than the sum of its parts.
Key to isolating the material was a novel microscope Ju built at MIT in 2021 that can quickly and relatively inexpensively determine a variety of important characteristics of a material at the nanoscale. Pentalayer rhombohedral stacked graphene is only a few billionths of a meter thick.
Scientists including Ju were looking for multilayer graphene that was stacked in a very precise order, known as rhombohedral stacking. Says Ju, “there are more than 10 possible stacking orders when you go to five layers. Rhombohedral is just one of them.” The microscope Ju built, known as Scattering-type Scanning Nearfield Optical Microscopy, or s-SNOM, allowed the scientists to identify and isolate only the pentalayers in the rhombohedral stacking order they were interested in.
From there, the team attached electrodes to a tiny sandwich composed of boron nitride “bread” that protects the delicate “meat” of pentalayer rhombohedral stacked graphene. The electrodes allowed them to tune the system with different voltages, or amounts of electricity. The result: They discovered the emergence of three different phenomena depending on the number of electrons flooding the system.
“We found that the material could be insulating, magnetic, or topological,” Ju says. The latter is somewhat related to both conductors and insulators. Essentially, Ju explains, a topological material allows the unimpeded movement of electrons around the edges of a material, but not through the middle. The electrons are traveling in one direction along a “highway” at the edge of the material separated by a median that makes up the center of the material. So the edge of a topological material is a perfect conductor, while the center is an insulator.
“Our work establishes rhombohedral stacked multilayer graphene as a highly tunable platform to study these new possibilities of strongly correlated and topological physics,” Ju and his coauthors conclude.
For more information: Nature Nanotechnology
450-million-year-old organism finds new life in softbotics
Researchers from Carnegie Mellon University’s Department of Mechanical Engineering, along with paleontologists from Spain and Poland, have utilized fossil records to create a soft robotic model of Pleurocystitid. This marine organism, which lived about 450 million years ago, is thought to be among the earliest echinoderms that could move using a muscular stem.
The research seeks to broaden the modern perspective of animal design and movement by introducing a new field of study – Paleobionics – aimed at using Softbotics, robotics with flexible electronics and soft materials, to understand the biomechanical factors that drove evolution using extinct organisms.
“Softbotics is another approach to inform science using soft materials to construct flexible robot limbs and appendages. Many fundamental principles of biology and nature can only fully be explained if we look back at the evolutionary timeline of how animals evolved. We are building robot analogs to study how locomotion has changed,” said Carmel Majidi, lead author and Professor of Mechanical Engineering at Carnegie Mellon University.
With humans’ time on earth representing only 0.007% of the planet’s history, the modern-day animal kingdom that influences the understanding of evolution and inspires today’s mechanical systems is only a fraction of all creatures that have existed through history.
Using fossil evidence to guide their design and a combination of 3D printed elements and polymers to mimic the flexible columnar structure of the moving appendage, the team demonstrated that pleurocystitids were likely able to move over the sea bottom by means of a muscular stem that pushed the animal forward.
Despite the absence of a current-day analog (echinoderms have since evolved to include modern-day starfish and sea urchins), pleurocystitids have been of interest to paleontologists due to their pivotal role in echinoderm evolution.
The team determined that wide sweeping movements were likely the most effective motion and that increasing the length of the stem significantly increased the animals’ speed without forcing it to exert more energy.
“Researchers in the bio-inspired robotics community need to pick and choose important features worth adopting from organisms,” explained Richard Desatnik, PhD candidate and co-first author.
“Essentially, we have to decide on good locomotion strategies to get our robots moving. For example, would a starfish robot really need to use 5 limbs for locomotion or can we find a better strategy?” added Zach Patterson, CMU alumnus and co-first author.
Now that the team has demonstrated that they can use Softbotics to engineer extinct organisms, they hope to explore other animals, like the first organism that could travel from sea to land – something that can’t be studied in the same way using conventional robot hardware.
“Bringing a new life to something that existed nearly 500 million years ago is exciting in and of itself, but what really excites us about this breakthrough is how much we will be able to learn from it,” said Phil LeDuc, co-author, and Professor of Mechanical Engineering at Carnegie Mellon University. “We aren’t just looking at fossils in the ground, we are trying to better understand life through working with amazing paleontologists.”
For more information: Proceedings of the National Academy of Sciences
Image: A pleurocystitid fossil and pleurocystitid robot replica. Credit: Carnegie Mellon University College of Engineering.
Probing the Intricate structures of 2D materials at the nanoscale
Two-dimensional (2D) materials are just a single or a few layers of atoms thick. These materials often have exotic properties that may be useful for next-generation technologies. When layers of these materials are stacked, the electronic properties that emerge can be manipulated by, for example, twisting the layers with respect to one another. To fully understand these properties and correlate them with the twist angle, scientists need advanced microscopy techniques. Researchers developed a novel operating mode for the interferometric four-dimensional scanning transmission electron microscopy (4D-STEM) technique. This special technique allows researchers to measure the atomic-scale structural distortions, twist angle, and interlayer spacings that influence the unique electronic properties of layered 2D materials.
Layered 2D materials have special properties that can advance technology beyond existing capabilities. For example, they could lead to faster and more energy-efficient computers or more reliable electricity storage. The individual layers that make up these materials may each be oriented differently. This creates challenges in fully understanding their 3D atomic structures with existing microscopy techniques. Interferometric 4D-STEM can reveal the relative positions of atoms within separate layers of stacked and twisted 2D materials. The technique opens avenues to the design and development of materials with useful properties.
Layered 2D materials have attracted considerable attention due to their interesting electronic properties, which can be modified by changing the twist angle of bilayer materials, the stacking sequence of trilayer materials, or other factors. To fully understand and control the properties of these materials, researchers need to study their atomic structures. However, visualizing the atomic structure of few-layered materials is often challenging using conventional microscopy techniques, such as when working with materials composed of light elements or when 3D information is needed. Researchers need new techniques to improve precision and locally measure distortions and interlayer spacings in twisted materials composed of two or three layers, especially when they contain light elements or high twist angles.
Researchers developed a new interferometric 4D-STEM modality that can provide information about local structural deformations within layers, twist direction and magnitude between layers, and interlayer distances for few-layered 2D materials. This new operating mode of 4D-STEM is still based on Bragg interferometry but uses a defocused electron probe to directly provide information about the relative positions of atoms within separate layers, as demonstrated in this study in bilayer and trilayer graphene. The technique sheds new light on the interplay between electronic properties and the precise structural arrangements of few-layer 2D materials.
For more information: U.S. Department of Energy Office of Scientific and Technical Information
Image: A convergent electron beam in a scanning transmission electron microscope interacts with a twisted bilayer of graphene (carbon), generating intricate disk-shaped intensity patterns that encode the precise local atomic arrangement.
Twisting two-dimensional atomic sheets: A key to new materials for advanced technologies
The way light interacts with naturally occurring materials is well-understood in physics and materials science. But in recent decades, researchers have fabricated metamaterials that interact with light in new ways that go beyond the physical limits imposed on naturally occurring materials.
A metamaterial is composed of arrays of “meta-atoms,” which have been fabricated into desirable structures on the scale of about a hundred nanometers. The structure of arrays of meta-atoms facilitate precise light-matter interactions. However, the large size of meta-atoms relative to regular atoms, which are smaller than a nanometer, has limited the performance of metamaterials for practical applications.
Now, a collaborative research team led by Bo Zhen of the University of Pennsylvania has unveiled a new approach that directly engineers atomic structures of material by stacking the two-dimensional arrays in spiral formations to tap into novel light-matter interaction. This approach enables metamaterials to overcome the current technical limitations and paves the way for next-generation lasers, imaging, and quantum technologies.
“It’s similar to stacking a deck of cards but twisting each card slightly before adding it to the pile,” says Zhen, a senior author of the paper and an assistant professor in the School of Arts & Sciences at Penn. “This twist changes how the entire ‘deck’ responds to light, enabling it to exhibit new properties that individual layers, or traditional stacks, do not possess.”
Bumho Kim, postdoctoral researcher in the Zhen Lab and first author of the paper, explains that by stacking layers of a material called tungsten disulfide (WS2) and twisting them at certain angles, they introduced what’s known as screw symmetries.
“The magic lies in controlling the twist,” Kim explains. “When you twist the layers at specific angles, you change the symmetry of the stack. Symmetry, in this context, refers to how certain properties of materials—like how they interact with light—are constrained by their spatial arrangement.”
By tweaking this arrangement at the atomic scale, the researchers have bent the rules of what these materials can do, and by controlling the twist across multiple layers of WS2, they created what’s known as 3D nonlinear optical materials.
Kim explains that a single layer of WS2 has particular symmetries, which allow certain types of interactions with light, where two photons at a given frequency can interact with the material to produce a new photon at double the frequency, a process known as second-harmonic generation (SHG).
“But, when two layers of WS2 are stacked with a twist angle different from the conventional 0° or 180°, all the mirror symmetries that were present in the single layer are broken,” says Kim. “This broken mirror symmetry is crucial because it leads to a chiral response—something entirely new and not seen in the individual layers.”
The researchers explain that the chiral response is significant because it is a cooperative effect resulting from the coupling between the electronic wavefunctions of the two layers, a phenomenon that can only arise in twisted interfaces.
An interesting property, Zhen adds, is that the sign of the chiral nonlinear response flips when the twist angle is reversed. This demonstrates direct control over the nonlinear properties by simply changing the twist angle between layers—a level of tunability that could be revolutionary for designing optical materials with custom responses.
Moving from bilayers to trilayers and beyond, the researchers observed how the interfacial SHG responses can constructively or destructively interfere depending on the twist angles between the layers.
In a stack with layers in multiples of four, “the chiral responses from all interfaces add up, while the in-plane responses cancel out,” says Kim. “This leads to a new material that exhibits only chiral nonlinear susceptibilities. This result could not be achieved without the precise stacking and twisting of the layers.”
The researchers found that screw symmetry enables new selectivity for the light’s electric field in the material, a part of light that determines its direction and intensity Kim notes how they found that screw symmetry enables a new kind of light generation in twisted four- and eight-layer stacks, counter-circularly polarized third harmonic generation, wherein light travels in the opposite spiral direction—a quality not seen in constituent WS2 monolayers.
“Adding an artificial screw symmetry allows us to control nonlinear optical circular selectivity at the nanoscale,” Kim says.
In testing this technique experimentally, the researchers verified the predicted nonlinearities inherent in various configurations of twisted WS2 stacks. The team observed new nonlinear responses and circular selectivity in twisted WS2 stacks that cannot be found in naturally occurring WS2, a revelation that could have profound implications in the field of nonlinear optics.
For more information: Nature Photonics
Instron releases Precision Specimen Loader for foils and thin films
Instron, Norwood, Mass., announces the release of the new Precision Specimen Loader, an innovative solution that improves the operator’s accuracy, safety, and efficiency when performing mechanical testing on metallic foil specimens and thin films. Designed to address the unique challenges associated with handling delicate specimens, this device has the potential to transform the way researchers and operators approach their work.
Continue readingELES and proteanTecs partner to enhance reliability testing with deep data analytics
ProteanTecs, Israel, a global leader of deep data analytics for advanced electronics, and ELES, Italy, a worldwide provider of semiconductor device reliability testing solutions, announced their partnership for safety and mission-critical applications.
Continue readingFurukawa Electric obtains SBT 1.5℃ certification for greenhouse gas emissions reduction targets
Furukawa Electric Group, Japan, has obtained 1.5℃ certification from the SBT iniative for greenhouse gas reduction targets.
Along with continuing the energy saving activities at the company’s offices and works, Furukawa group will effectively utilize hydroelectric power, a power source used continuously for over a hundred years, and further install renewable energy such as solar power. The company aims to eliminate greenhouse gas emissions directed at becoming carbon neutral in 2050 and are promoting initiatives throughout the value chain to achieve the 2030 environmental targets.
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Continue readingContributor Corner: Craig Schroeder, P.E.
Mr. Craig Schroeder, P.E. is a Principal Materials Engineer at EFI Global, a consulting firm that specializes in subrogation and litigation work in Cedarburg, Wisconsin. Mr. Schroeder has nearly 30 years of experience in the field of materials science and engineering as a process engineer, forging engineer, and failure analyst.
Mr. Schroeder is currently serving as a Volume Editor for the upcoming revision of ASM Handbook, Volume 12: Fractography. He has also contributed as an Editor to ASM Handbook, Volume 11: Failure Analysis and Prevention, and ASM Handbook, Volume 18: Friction, Lubrication, and Wear Technology. Mr. Schroeder is currently a member of both the ASM International Handbook and Technical Book Committees and has served as the Vice Chairman and Chairman for each. Previously, he served on the Board of Directors for the Failure Analysis Society and as an Associate Editor for the Journal of Failure Analysis and Prevention. Additionally, Mr. Schroeder has presented numerous talks at MS&T and IMAT conferences. Mr. Schroeder has also published numerous articles through the Journal of Failure Analysis and Prevention and Advanced Materials and Processes.
Mr. Schroeder’s career as a licensed, professional engineer has included work in a foundry at Amcast Automotive in Cedarburg, Wisconsin; a forge shop at Ladish Co. Inc. in Cudahy, Wisconsin; a power transmission company at Rexnord Technical Services in West Milwaukee, Wisconsin; a commercial laboratory at Element in New Berlin, Wisconsin; an engine manufacturing company at Briggs & Stratton in Wauwatosa, Wisconsin; and an engineering consulting company at EFI Global in Cedarburg, Wisconsin. He has performed hundreds of failure investigations for a variety of organizations in the automotive, aerospace, medical, and numerous other industries.
He earned both his Master’s and Bachelor’s degrees from the University of Wisconsin-Milwaukee. In graduate school, Mr. Schroeder’s research focused on failure analysis and the heat treatment of steel.






























