Russian aerospace and turbine industries receive support from Ipsen

With over 140 million consumers, and almost unlimited infrastructure needs, Russia remains one of the most promising markets for U.S. exporters. Within the last few months, Ipsen, Cherry Valley, Ill., has shipped eight TITAN furnaces to Russia for the civil aerospace and land-based turbine engine industries. These shipments were spread throughout Russia to cities including, but not limited to, Ufa, Perm, and Voronezh.

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Solar Atmospheres heat treats thousand-pound stainless steel exhaust duct

Solar Atmospheres of Western Pennsylvania, Hermitage, Pa., recently thermally processed in vacuum a 410 stainless steel fabrication 90 in. high by 75 in. wide and weighing 1060 lb. The finish-machined weldment is an exhaust duct used exclusively for testing jet engines. This intricate piece was vacuum hardened and tempered per AMS 2759/5D, Type 4 Class A to HRC 25-33.   In order to meet this stringent specification, the part was thermocoupled in both the thin and heavy sections of the weldment.

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Leica Microsystems launches high-precision scanning stage for stereo microscopes

Leica Microsystems, Buffalo Grove, Ill., launches a high-precision scanning stage for stereo microscopes and macroscopes, the Leica LMT260 XY Scanning Stage. To ensure successful experiments, it offers a repeatability of 0.25 µm for samples weighing less than 0.5 kg, and of 1 µm for heavier loads of 1.5 kg. This repeatability is reached at a resolution of 5 nm. Such precision is especially interesting for users who perform time-lapse experiments such as mark and find, or multi-well screenings.

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Century Aluminum acquires Sebree smelter

Century Aluminum Co., Chicago Ill., announces that its wholly owned subsidiary has completed the transaction with Rio Tinto Alcan Inc. to acquire substantially all of the assets of the Sebree aluminum smelter. The Sebree smelter, located in Henderson County, Kentucky, has an annual production capacity of 205,000 metric tons of primary aluminum. Century Aluminum Company owns primary aluminum capacity in the United States and Iceland.

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Smart materials used in earthquake-resistant bridges

Bridges are a main component of the transportation infrastructure as we know it today. There are no less than 575,000 highway bridges nationwide, and more than $5 billion are allocated yearly from the federal budget for bridge repairs.   Over the past couple of decades, increasing seismic activity around the world has been identified as an impending threat to the strength and well-being of our bridges. Earthquakes have caused bridge collapses in the U.S.

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Solar Atmospheres hires ASM member Michael Paponetti as sales manager

Solar Atmospheres of Western PA (SAWPA), Hermitage, announces that Michael Paponetti has accepted the position of Regional Sales Manager. Michael will be utilizing his 18 years of heat treating / brazing technical knowledge to maintain and promote sales throughout the country. Prior to accepting this position he served as President of Expert Brazing and Heat Treating which is located in Massillon, Ohio.

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Making a mini Mona Lisa

Nanotechnique creates image 30 µm in width   The world’s most famous painting has now been created on the world’s smallest canvas. Researchers at the Georgia Institute of Technology, Altanta, “painted” the Mona Lisa on a substrate surface approximately 30 µm in width-one-third the width of a human hair.

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GKN Sinter Metals plans $10 million expansion of Ohio plant

GKN Sinter Metals, Auburn Hills, Mich., plans a $10 million expansion of its Gallipolis production facility in southeastern Ohio’s Gallia County. The expansion will include the installation of a new 750-metric-ton, powder-compaction press along with other capital equipment to launch production of differential-gear components developed at the plant. The project is expected to add 50 full-time jobs and generate up to $20 million in additional sales for the company over the next two to three years.

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The chemistry inside innovation showcased at K 2013

Celanese Corp., Dallas, will showcase the full scope of its highly-diversified products designed to help drive innovation in mobility, water, energy and infrastructure, healthcare, and consumer products at the K Trade Fair in October in Dusseldorf, Germany. The company will highlight its material solutions under the theme “Celanese – The chemistry inside innovation.

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ORNL microscopy uncovers “dancing” silicon atoms in graphene

Jumping silicon atoms are the stars of an atomic scale ballet featured in a new Nature Communications study from the Department of Energy’s Oak Ridge National Laboratory, Oak Ridge, Tenn. The ORNL research team documented the atoms’ unique behavior by first trapping groups of silicon atoms, known as clusters, in a single-atom-thick sheet of carbon called graphene.

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Nanoscale material improves smartphone displays

Quantum Materials Corp., San Marcos, Tex., shipped Tetrapod Quantum Dots in sample quantities to a diversified leading Asian-based electronics manufacturer. The tetrapod quantum dots were developed to meet performance specifications. Tetrapod Quantum Dots are an advanced nanoscale material that improves the performance and energy efficiency of very high-resolution computer, TV, and smartphone displays.

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Pro-Tec begins hot commissioning of continuous annealing line in Ohio

Pro-Tec Coating Co., Leipsic, Ohio, a joint venture between United States Steel Corp. and Kobe Steel Ltd., has begun hot commissioning of the continuous annealing line supplied by SMS Siemag and installed at the works in Leipsic, Ohio. The line has been designed to produce almost 500,000 tpy of ultra-high-strength steel strips for automotive structural components.

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Ceramic converter tackles solar cell problem

Coating a solar cell component in ceramics makes it more heat resistant, which could boost overall efficiency of the cells, say researchers. The component converts heat from the sun into infrared light, which can be absorbed by solar cells to make electricity-a technology known as thermophotovoltaics.   Unlike earlier prototypes that fell apart before temperatures reached 2200°F (1200°C), the new thermal emitter remains stable at temperatures as high as 2500°F (1400°C).

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SRC to help establish Center of Excellence for Energy Efficient Electronic Systems in Abu Dhabi

The Semiconductor Research Corporation (SRC), Research Triangle Park, N.C.; and the Advanced Technology Investment Company (ATIC), Abu Dhabi, have launched the ATIC-SRC Center of Excellence for Energy Efficient Electronic Systems (ACE4S). ATIC will dedicate over $4.7 million to the project over the next three years, which will be matched collectively by Masdar Institute and Khalifa University for a total budget of more than $9 million.

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GreenCentre Canada spins off company to commercialize atomic layer metal deposition for interconnects

GreenCentre Canada, Kingston, Ontario, has recently incorporated its third spinoff company, Precision Molecular Design Corp., to commercialize a metal deposition technology that allows manufacturers to generate circuit interconnects in successive layers one atom at a time. This will allow the semiconductor industry to develop the next generation of smaller microchips that can be produced with less waste and lower power consumption.

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ATI extends aerospace titanium products supply agreement with Boeing

Allegheny Technologies Inc., Pittsburgh, has extended its long-term titanium products supply agreement with the Boeing Co. It covers value-added titanium mill products and provides opportunity for greater use of ATI’s next-generation and advanced titanium alloys in both long product and flat-rolled product forms. For example, ATI 425 titanium alloy is a continuously processed alpha+beta alloy with strength comparable to Ti 6-4 and improved formability.

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Spherical gold nanoparticles embedded in polyurethane make flexible conductors

Engineers at the University of Michigan, Ann Arbor, have made extremely flexible electrical conductors by embedding networks of spherical gold nanoparticles in polyurethane. To find out what happened as the material stretched, the team took state-of-the-art electron microscope images of the materials at various tensions. The nanoparticles started out dispersed, but under strain, they could filter through the minuscule gaps in the polyurethane, connecting in chains as they would in a solution.

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Kennametal launches UltraFlex brazed claddings for complex geometries

Kennametal, Latrobe, Pa., has developed Ultraflex, a new portfolio of brazed claddings for components with complex geometries in power generation, oil and gas, and many other industries. Combining tungsten carbide-based materials with super alloy-based technologies from Kennametal Stellite, UltraFlex provides metallurgical-bonded, void-free cladding that provides longer and more predictable service life for critical components in the most demanding environments.

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Slippery nanocoating makes ordinary glass tougher

Researchers at Harvard University, Cambridge, Mass., have developed a transparent, bioinspired coating that makes ordinary glass tough, self-cleaning, and extremely slippery. Researchers produce the ultraslippery coating by building a glass honeycomb-like structure with craters (left in the diagram), coating it with a Teflon-like chemical (purple) that binds to the honeycomb cells to form a stable liquid film. That film repels droplets of both water and oily liquids (right).

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Connecting the drops with 3D printing

Researchers from North Carolina State University, Raleigh, developed 3D printing technology and techniques to create free-standing structures made of liquid metal at room temperature.   “It’s difficult to create structures out of liquids, because liquids want to bead up. But we’ve found that a liquid metal alloy of gallium and indium reacts to the oxygen in the air at room temperature to form a ‘skin’ that allows the liquid metal structures to retain their shapes,” says Dr.

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Siemens and LanzaTech to produce bioethanol from steel mill off-gases

Siemens Metals Technologies, Austria, and LanzaTech, New Zealand, have signed a ten-year cooperative agreement to develop and market integrated environmental solutions for the steel industry worldwide. The collaboration will utilize fermentation technology developed by LanzaTech to transform carbon-rich off-gases generated by the steel industry into low-carbon bioethanol and other platform chemicals.

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Zeiss to acquire Xradia to complement its microscopy business

On June 13, Zeiss, Oberkochen, Germany, announced the planned acquisition of the U.S.-based Xradia, Inc., Pleasanton, Calif. Xradia is a medium-size company providing innovative 3D x-ray microscopes for industrial and academic research applications. The closing of the transaction is subject to the fulfillment of customary closing conditions including a required filing with the U.S. competition authorities. After closing, Xradia, Inc.

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The beauty of rust

Rust includes any variety of powdery or scaly reddish-brown or reddish-yellow hydrated ferric oxides formed on iron and iron-containing materials by low-temperature oxidation in the presence of water. It often symbolizes neglect and rotting infrastructure. However, a photography contest sponsored by Gizmodo challenged contestants to capture its beauty. The winner (pictured here) is called Sandstone. The photo was taken by Andre Papineau using a Nokia Lumia 920 ISO: 100 F 2.

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Composite element test models help design laser repair of nickel-base superalloys

University of Birmingham, School of Metallurgy and Materials, UK, announces that researchers have developed analytical models for the repair of commercial single crystal nickel-base superalloys. Composite element test (CET) modeling was used by researchers to define processing parameters and the correlation between solidification conditions and microstructure. Models are designed to predict the relationship of laser treatment and powder injection and their effects on the substrate.

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Dept. of Energy to provide $32 million to improve processing and recycling of metals

The U.S. Dept. of Energy, Washington, announces that an ARPA-E  program called  Modern Electro/Thermochemical Advancements for Light-metal Systems (METALS), will provide $32 million to find cost-effective and energy-efficient manufacturing techniques to process and recycle metals for lightweight vehicles. Manufacturers, laboratories, and universities  taking part in the program will develop innovative technologies for cost-effective processing and recycling of aluminum, magnesium, and titanium.

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