These nanoscale ‘soccer balls’ make leafhoppers antireflective and waterproof

A recent study may provide insights into the distinctive coating on leafhoppers’ skin, potentially inspiring the creation of innovative new materials. Leafhoppers, which encompass over 20,000 small insect species, are adorned with hollow, soccer ball–shaped nanoparticles composed of proteins and lipids. These nanoparticles, known as “brochosomes,” were first identified in the 1950s. They help the insects’ skin repel water and minimize light reflection. The exact shape and size of brochosomes vary among different species.

Elizabeth Bello, a graduate student in Marianne Alleyne’s entomology lab at the University of Illinois Urbana-Champaign, applied techniques developed by materials scientists to pick up brochosomes individually, compress them, and study their mechanical properties. The balls’ size, shape, and material properties determine how well they resist compression and cling to surfaces, Alleyne reported earlier this month at the annual meeting of the Society for Integrative and Comparative Biology. Further study of brochosomes could help the development of materials with a wide range of applications, including waterproofing, camouflage, self-cleaning surfaces, and even data encryption and anticounterfeiting devices.

For more information: Science Advances

High-impact research to be revealed at Heat Treat 2017

More than 125 presentations of original, unpublished work will be delivered when the ASM Heat Treating Society convenes for its 29th conference and exhibition in Columbus, Ohio, October 24-26. The information exchanged in these sessions – as researchers and practitioners share their latest discoveries, theories, and advancements – will have a significant impact on design and manufacturing innovation as well as the fortunes of industry.

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HTS Members Receive ASM Awards

Four members of the ASM Heat Treating Society will be recognized this year at ASM’s annual Awards Dinner, Tuesday, October 29, Le Westin Hotel, Montreal, Quebec, Canada.   Mr. William J. Bernard, Jr., FASM, President and CEO, Surface Combustion, Inc.

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IMS announces Metallography, Microstructure, and Analysis paper as the winner of the Buehler Best Paper Award for 2012

The International Metallographic Society announced that the winner of the Buehler Best Paper Award for 2012  is “Full-Thickness Decarburization of the Steel Shell of an Annealing Furnace” by Amber M. Dalley.   The article was published in the February 2012  issue of Metallography, Microstructure, and Analysis. The award was officially announced at the IMS Awards Banquet in Indianapolis, Indiana on August 7, 2013. The award is sponsored by Buehler and includes a plaque and a check for $1,000.

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Get the latest on titanium brazing

An article by one of the leading authorities on titanium brazing – vetted and accepted for publication in the peer-reviewed ASM Handbook, Volume 6, Welding, Brazing, and Soldering – is now available online in digital form. “Brazing of Conventional Titanium Alloys,” a comprehensive, fact-filled survey by industry expert Alexander E. Shapiro, Ph.D., Titanium Brazing Inc., offers in-depth analysis and practical advice on how to braze commercially pure and alloyed titanium with itself as well as with other materials such as copper, stainless steel, carbon steel, ceramics, graphite, and titanium aluminide.

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Scientists simulate magnetization reversal of Nd-Fe-B magnets using large-scale finite element models

NIMS simulated magnetization reversal in Nd-Fe-B magnets using large-scale finite element models based on electron microscopy data. These simulations revealed microstructural features affecting coercivity, guiding the development of high-performance permanent magnets

Green power generation, electric transportation, and other high-tech industries rely heavily on high-performance permanent magnets, among which the Nd-Fe-B magnets are the strongest and most in demand. The coercivity of industrial Nd-Fe-B magnets is far below its physical limit up to now. To resolve this issue, micromagnetic simulations on realistic models of the magnets can be employed.

A new approach to reconstruct the real microstructure of ultrafine-grained Nd-Fe-B magnets in large-scale models is proposed. Specifically, the tomographic data from a series of 2D images obtained by scanning electron microscopy (SEM) in combination with consistent focused ion beam (FIB) polishing can be converted into a high-quality 3D finite element model.

This tomography-based approach is universal and can be applied to other polycrystalline materials addressing a wide range of materials science problems.

Micromagnetic simulations on the tomography-based models reproduced the coercivity of ultrafine-grained Nd-Fe-B magnets and explained its mechanism. The microstructural features relevant to the coercivity and nucleation of magnetization reversal were revealed.

Thus, the developed model can be considered as a digital twin of Nd-Fe-B magnets—a virtual representation of an object designed to reflect its physics accurately.

The proposed digital twins of the Nd-Fe-B magnets are precise enough to reproduce both the microstructure and magnetic properties that can be implemented for the inverse problem in designing on-demand high-performance permanent magnets.

For instance, when researchers input the magnetic properties required for a specific application (e.g., traction or variable magnetic force motor), a data-driven research pipeline with integrated digital twins will be able to propose the optimal composition, processing conditions, and microstructure of the magnet for that application, significantly reducing development time.

For more information: Computational Materials

Image: Development of a tomography-based model. a Acquisition of a series of FIB-SEM images for a hot-deformed Nd-Fe-B magnet. b Processing of the images including 2D segmentation and the conversion of grain slices into point clouds. c Generation of close-packed 3D convex grains isolated from each other by the intergranular phase. Triple junctions are made invisible except for a zoomed region showing the mesh around one of them. Credit: npj Computational Materials (2024)

Soft, stretchy electrode simulates touch sensations using electrical signals

Researchers at the University of California San Diego have developed a soft, stretchy electronic device that simulates pressure or vibration sensations when worn on the skin. This innovative device represents a step toward creating haptic technologies capable of reproducing a more varied and realistic range of touch sensations

The device consists of a soft, stretchable electrode attached to a silicone patch. It can be worn like a sticker on either the fingertip or forearm. The electrode, in direct contact with the skin, is connected to an external power source via wires. By sending a mild electrical current through the skin, the device can produce sensations of either pressure or vibration depending on the signal’s frequency.

“Our goal is to create a wearable system that can deliver a wide gamut of touch sensations using electrical signals—without causing pain for the wearer,” said study co-first author Rachel Blau, a nano engineering postdoctoral researcher at the UC San Diego Jacobs School of Engineering.

Existing technologies that recreate a sense of touch through electrical stimulation often induce pain due to the use of rigid metal electrodes, which do not conform well to the skin. The air gaps between these electrodes and the skin can result in painful electrical currents.

To address these issues, Blau and a team of researchers led by Darren Lipomi, a professor in the Aiiso Yufeng Li Family Department of Chemical and Nano Engineering at UC San Diego, developed a soft, stretchy electrode that seamlessly conforms to the skin.

The electrode is made of a new polymer material constructed from the building blocks of two existing polymers: a conductive, rigid polymer known as PEDOT:PSS, and a soft, stretchy polymer known as PPEGMEA. “By optimizing the ratio of these [polymer building blocks], we molecularly engineered a material that is both conductive and stretchable,” said Blau.

The polymer electrode is laser-cut into a spring-shaped, concentric design and attached to a silicone substrate. “This design enhances the electrode’s stretchability and ensures that the electrical current targets a specific location on the skin, thus providing localized stimulation to prevent any pain,” said Abdulhameed Abdal, a Ph.D. student in the Department of Mechanical and Aerospace Engineering at UC San Diego and the study’s other co-first author. Abdal and Blau worked on the synthesis and fabrication of the electrode with UC San Diego nano engineering undergraduate students Yi Qie, Anthony Navarro and Jason Chin.

In tests, the electrode device was worn on the forearm by 10 participants. In collaboration with behavioral scientists and psychologists at the University of Amsterdam, the researchers first identified the lowest level of electrical current detectable. They then adjusted the frequency of the electrical stimulation, allowing participants to experience sensations categorized as either pressure or vibration.

“We found that by increasing the frequency, participants felt more vibration rather than pressure,” said Abdal. “This is interesting because biophysically, it was never known exactly how current is perceived by the skin.”

The new insights could pave the way for the development of advanced haptic devices for applications such as virtual reality, medical prosthetics and wearable technology.

For more information: Science Robotics

Image: Soft, stretchable electrode recreates sensations of vibration or pressure on the skin through electrical stimulation. Photos by Liezel Labios/UC San Diego Jacobs School of Engineering

AI chips could get a sense of time

Researchers have developed the first memristor with a tunable ‘relaxation time,’ potentially enabling artificial neural networks to process time-dependent data more efficiently. The study was led by the University of Michigan.

Memristors, electrical components that store information in their electrical resistance, could reduce AI’s energy needs by about a factor of 90 compared to today’s graphical processing units. Already, AI is projected to account for about half a percent of the world’s total electricity consumption in 2027, which has the potential to balloon as more companies sell and use AI tools.

“Right now, there’s a lot of interest in AI, but to process bigger and more interesting data, the approach is to increase the network size. That’s not very efficient,” said Wei Lu, the James R. Mellor Professor of Engineering at U-M and co-corresponding author of the study with John Heron, U-M associate professor of materials science and engineering.

The problem is that GPUs operate very differently from the artificial neural networks that run the AI algorithms—the whole network and all its interactions must be sequentially loaded from the external memory, which consumes both time and energy. In contrast, memristors offer energy savings because they mimic key aspects of the way that both artificial and biological neural networks function without external memory. To an extent, the memristor network can embody the artificial neural network.

“We anticipate that our brand-new material system could improve the energy efficiency of AI chips six times over the state-of-the-art material without varying time constants,” said Sieun Chae, a recent U-M Ph.D. graduate in materials science and engineering and co-first-author of the study with Sangmin Yoo, a recent U-M PhD graduate in electrical and computer engineering.

In a biological neural network, timekeeping is achieved through relaxation. Each neuron receives electrical signals and sends them on, but it isn’t a guarantee that a signal will move forward. Some threshold of incoming signals must be reached before the neuron will send its own, and it has to be met in a certain amount of time. If too much time passes, the neuron is said to relax as the electrical energy seeps out of it. Having neurons with different relaxation times in our neural networks helps us understand sequences of events.

Memristors operate a little differently. Rather than the total presence or absence of a signal, what changes is how much of the electrical signal gets through. Exposure to a signal reduces the resistance of the memristor, allowing more of the next signal to pass. In memristors, relaxation means that the resistance rises again over time.

While Lu’s group had explored building relaxation time into memristors in the past, it was not something that could be systematically controlled. But now, Lu and Heron’s team have shown that variations on a base material can provide different relaxation times, enabling memristor networks to mimic this timekeeping mechanism.

The team built the materials on the superconductor YBCO, made of yttrium, barium, carbon and oxygen. It has no electrical resistance at temperatures below -292 Fahrenheit, but they wanted it for its crystal structure. It guided the organization of the magnesium, cobalt, nickel, copper and zinc oxides in the memristor material.

Heron calls this type of oxide, an entropy-stabilized oxide, the “kitchen sink of the atomic world”—the more elements they add, the more stable it becomes. By changing the ratios of these oxides, the team achieved time constants ranging from 159 to 278 nanoseconds, or trillionths of a second. The simple memristor network they built learned to recognize the sounds of the numbers zero to nine. Once trained, it could identify each number before the audio input was complete.

These memristors were made through an energy-intensive process because the team needed perfect crystals to precisely measure their properties, but they anticipate that a simpler process would work for mass manufacturing.

“So far, it’s a vision, but I think there are pathways to making these materials scalable and affordable,” Heron said. “These materials are earth-abundant, nontoxic, cheap and you can almost spray them on.”

For more information: Nature Electronics

Image: The entropy-stabilized oxide is sandwiched between the superconductor YBCO, on which it was grown, and a titanium and platinum electrode. The many colors represent the different components of the entropy-stabilized oxide. By tweaking the ratios of the components, the team could create memristors that relaxed at different rates after exposure to an electrical current, mimicking the way that neurons sense time. Credit: Sieun Chae and Sangmin Yoo, University of Michigan.

Allegheny Technologies corrosion conference to address energy challenges

Allegheny Technologies Inc., Pittsburgh, will sponsor a four-day Corrosion Solutions Conference geared toward materials selection, fabrication issues, innovations, and solutions in the chemical processing, oil and gas, and energy industries. Presented Sept. 15-18 in San Diego, it will provide the latest information on working with advanced alloys such as stainless steels, nickel-base and specialty alloys, titanium, niobium, tantalum, and zirconium.

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Innovnano invests in facility for nanostructured powders

Innovnano, Lisbon, Portugal, has invested in a high-tech, brand new facility for production of its nanostructured powders, including 3 and 4 mol % yttria stabilized zirconia (YSZ). The new site is based in a dedicated technology park in Coimbra, Portugal, and has been designed to allow high capacity expansion and industrial-scale nanotechnology, enabling the production of up to 1000 metric tons per annum.

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University of Albany Nano College to become a separate institution

State University of New York, Albany, N.Y., announces that the pioneering College of Nanoscale Science and Engineering will become a separate institution within the SUNY system by the 2014-15 academic year. The establishment of SUNY CNSE will further cement New York’s position as a global center for nanotechnology innovation, high tech industry and research, and unmatched educational opportunities.

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Helicopter test is a smash hit

Engineers at NASA’s Langley Research Center in Hampton, Va., dropped an old Marine CH-46E helicopter fuselage filled with 15 dummy occupants from a height of about 30 ft to test improved seats and seatbelts and gather data on the odds of surviving a helicopter crash.   They used cables to hoist the helicopter fuselage with its mock passengers into the air and swing it to the ground, much like a pendulum.

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Laser spike anneal system enables precise control of gases around the wafer

Ultratech Inc., San Jose, Calif., has shipped its first LSA201 laser spike anneal system to a leading integrated device manufacturer. The LSA201 is built on a new platform that enables precise control over the gases that surround the wafer during processing.  At the customer’s facility, the system will be used to develop leading-edge logic technology, mainly focusing on FinFETs.

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Reducing the cost and time of making UTC ceramics

A key to building denser, stronger materials that will not fail or fracture under extreme conditions is the manufacture of ultra-high-temperature (UHT) ceramics. UHT ceramics can withstand highly extreme conditions, such as the heat coming out of a rocket as it’s launching into space.

With support from the National Science Foundation’s (NSF) Small Business Innovation Research (SBIR) program, materials scientist Holly Shulman and her team at a company called Ceralink are developing UHT ceramics using a new method that harnesses the power of microwaves.

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The machines they use to make the UHT ceramics still fire up to high temperatures. But, rather than combining the heat with high pressure to make the material super hard and strong, they use microwave assist technology (MAT) furnaces. It’s a process called ‘enhanced diffusion. The goal is to make the industrial manufacture of high quality UHT ceramic parts faster and cheaper.

The work in this episode was support by NSF award #1127538, SBIR Phase II: Ultra High Temperature Microwave Processing of Ceramics.