Unlocking the cause of pitting corrosion in 3D-printed stainless steel

Scientists from Lawrence Livermore National Laboratory (LLNL), Livermore, Calif., delved into the mysterious world of pitting corrosion in additively manufactured (3D-printed) stainless steel 316L in seawater. Stainless steel 316L is a popular choice for marine applications due to its excellent combination of mechanical strength and corrosion resistance. This holds even more true after 3D printing, but even this resilient material isn’t immune to the scourge of pitting corrosion. The LLNL team used transmission electron microscopy and x-ray photoelectron spectroscopy to do a deep-dive microscopy study to figure out what could potentially be responsible for corrosion.

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Material insights enable new, high-speed electronics

A new study conducted by researchers from the University of Delaware’s Center for Composite Materials (CCM) and DuPont Specialty Products, Wilmington, Del., now provides insights about a composite material that can be used to make thin, flexible and durable circuit boards.

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Compressor cracks cited in Canadian helo crash

Fractures in the sixth-stage compressor wheel triggered a catastrophic engine failure and caused the April 2022 fatal crash of a Kestrel Helicopters 1981 Hughes 369D during long-line slinging operations in British Columbia, according to a recently released report from Canada’s Transportation Safety Board.

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Portable mass spectrometer components made via 3D printing

Using additive manufacturing, researchers at the Massachusetts Institute of Technology (MIT) in Cambridge, Mass., produced a mass filter, which is the core component of a mass spectrometer, that is far lighter and cheaper than the same type of filter made with traditional techniques and materials.

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Perovskite LEDs, a thousand times brighter than OLEDs

Imec, Belgium, a world-leading research and innovation hub in nanoelectronics and digital technologies, created a perovskite LED stack that emits light a thousand times brighter than state-of-the-art OLEDs, representing a pivotal milestone towards the development of a perovskite injection laser with potential applications in image projection, environmental sensing, medical diagnostics.

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Testing the limits of an ancient artform to increase aircraft range

As part of a prestigious 2023 summer internship with the U.S. Department of Defense, John Migliore, a fourth-year Ph.D. candidate at The University of North Carolina at Chapel Hill departments of applied physical sciences and chemistry, conducted tests on whether high-performance polymers would change the mechanical and structural properties of ceramic materials.

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Electron-rich metals make ceramics tough to crack

Researchers at the University of California San Diego have discovered a way to make ceramics tougher and more resistant to cracking, by building them with a blend of metal atoms with more electrons in their outer shell, unlocking the potential to enable ceramics to handle higher levels of force and stress than before.

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Metal Powder Works and Solvus Global announce strategic alliance

Solvus Global (SG), Leominster, Mass., and Metal Powder Works (MPW), Clinton, Pa., announced a strategic alliance in the development of new materials, a groundbreaking collaboration that will move the needle on the future of powder production for the advanced manufacturing industry. A pivotal aspect of this collaboration is Solvus Global’s acquisition of a Metal Powder Works DirectPowder system, the first unit to be placed outside MPW’s Pittsburgh production facility.

Under the terms of this strategic alliance, Solvus Global and its business unit Powders on Demand will also be the first to join Metal Powder Works’ newly established Developer Network, enabling industry leading startups to combine resources to accelerate the production of new and conventionally challenging powders for the additive manufacturing (AM) industry. With the DirectPowder Unit at their disposal, Solvus Global gains a competitive edge in advanced powder production capabilities for its AM and coating systems. Moreover, being an integral part of Metal Powder Works’ Developer Network will provide Solvus Global with unprecedented access to a wide array of materials not currently available as powder, significantly reducing time and cost to access crucial resources for their innovative projects.

Powders on Demand CEO Brad Richards shares that “We’re excited to lead the way in economic production of powders starting at R&D all the way through commercial scale to enable our public and private sector customers to push the boundaries of AM and coatings.” As Solvus Global Co-Founder & CEO, Aaron Birt describes it, “For instance, there are only 16 approved AMS [Aerospace Material] specifications for powder today while there are more than 2,000 approved AMS specifications for bar stock. AM needs more than 16 alloys to be successful.”

John Barnes Metal Powder Works’ CEO and Founder commented on this exciting development, “We’ve known the people at Solvus Global for a very long time, even before MPW existed. It is crucial for us to help the AM community by making more materials available in powder form, so every business case doesn’t automatically require a change in material. Solvus Global understands the requirements of the various processes for powder, so this is a natural partnership.”

This partnership between Solvus Global and Metal Powder Works is a testament to the shared commitment to pushing the envelope in additive manufacturing and powder production. By harnessing the combined expertise and resources of these industry leaders, the AM industry will have access to limitless possibilities in materials development and manufacturing.

 

Image – MPW DirectPowder System.

 

 

For more information:

 

Metal Powder Works

www.metalpowderworks.com

Powders on Demand

http://www.powdersondemand.com

 

Solvus Global
http://www.solvusglobal.com