One Minute Mentor: Tempering of Shock-Resisting Tool Steels

Both the tungsten and silicon types of shock-resisting tool steel resist softening during tempering to a greater degree than carbon tool steels. Secondary hardening does not occur in these steels, except to a minimal degree in some high-W or high-Mo compositions (e.g., S5 and S7). The effect of tempering temperature on the hardness of various types and compositions of S steels is shown in Fig. 6.

Tools made of shock-resisting steel should be tempered immediately after quenching, or cracking is likely, especially if they are quenched in water or brine. Ideally, quenched tools should reach 50 to 70 °C (120 to 160 °F) before tempering begins. Some tool records indicate that double tempering is beneficial for S steels. It is especially important where higher toughness is required, for large parts (>50 mm, or 2 in.), and for the higher-alloyed grades (e.g., S5 or S7).

Surface treatments such as carburizing and carbonitriding are often applied to S1 steel. Types S4 and S5 do not take an effective carburized case.

For more information, click on the link below (subscription required). Then scroll to Figure 6.

Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels, ASM International, 2014. https://doi.org/10.31399/asm.hb.v04d.a0005972

Can-Eng to supply walking beam austenitizing furnace for wear-resistant plate

Can-Eng Furnaces International, Niagara Falls, Ontario, Canada, was awarded a contract to design and supply a high-temperature plate processing austenitizing furnace system. The system will produce critical wear components used in ground-engaging equipment that operates in severe service conditions. The customer was not named.

Austenitizing is the high-temperature step that precedes quenching when hardening steel. The new system is designed to provide precise temperature control, metallurgical consistency, and production capacity for heavy-duty applications.

The furnace uses an air-cooled walking beam design that allows waste heat to be recovered and used as part of the building’s heating system. Engineered to accommodate plates up to 8 ft (2.44 m) wide, the walking beam configuration minimizes product distortion while providing reliable material handling throughout the heat treatment cycle.

Thermal input is supplied by direct-fired, auto-recuperative burners, which provide efficient heat transfer while reducing fuel consumption. Furnace combustion, process control, and walking beam motion are integrated through a Siemens S7-1500F programmable logic controller.

Can-Eng has more than 60 years of experience designing and manufacturing walking beam furnace systems for customers worldwide. The ISO 9001:2015-certified company supplies thermal processing systems for steel, aluminum, and other metals.

Read further here: https://www.can-eng.com/news/can-eng-has-been-awarded-a-contract-to-design-and-supply-a-high-temperature-plate-processing-austenitizing-furnace-system

Hiperbaric supplies Spain’s first domestically built HIP system to TTT Group

Hiperbaric, Burgos, Spain, will supply TTT Group, a Spanish provider of heat treatment and surface coating services, with a Hiperbaric HIP 107 hot isostatic pressing system. It is the first HIP system built with Spanish technology to be sold in Spain, and it will allow TTT to launch a new HIP business unit serving the aerospace, defense, energy, and oil and gas sectors.

The HIP 107 post-processes critical metal components, particularly castings and additively manufactured parts, to eliminate internal porosity and improve fatigue life, ductility, and other mechanical properties. It operates at pressures up to 2,000 bar (29,000 psi) and temperatures up to 1,400°C (2,550°F), with an option to reach 2,000°C (3,630°F). Its Fast Cooling technology combines heat treatment and material consolidation in a single step, reducing energy costs and cycle times.

“We are immensely proud that our first HIP system installed in Spain is being deployed by a leader like TTT Group,” said Andrés Hernando, CEO, Hiperbaric.

“This operation represents the largest investment in our company’s 65-year history,” said Xabier Berasategi, CEO, TTT Group. “With this equipment, we not only eliminate microscopic internal pores in mechanical parts to ensure their extreme fatigue resistance, but we also provide the market with a comprehensive competitive advantage: heat treatments and HIP densification under one roof.”

The order follows Hiperbaric’s sale of its first HIP system to Plus Metal, Taiwan, last year. Founded in 1999, Hiperbaric designs and manufactures high-pressure processing equipment for the food and beverage industry, HIP systems for industrial components, and high-pressure hydrogen compression systems. It also operates the first HIP Innovation Center in Southern Europe.

Read further here: https://www.hiperbaric.com/en/hiperbaric-suministra-primer-equipo-hip-en-espana-a-la-guipuzcoana-ttt-group-nueva-unidad-de-negocio/

Aichelin supplies vacuum heat treatment system to Turkish tool steel producer

Aichelin, Mödling, Austria, delivered, installed, and commissioned a vacuum heat treatment system for Ayhan Takım Çelik A.Ş., a Türkiye-based provider of tool steels and technical materials. The investment expands the customer’s heat treatment capabilities for premium tool steels, particularly for demanding aluminum extrusion and die-casting applications.

The installation consists of a vacuum gas-quenching furnace with 10-bar nitrogen quenching and a vacuum tempering furnace. It handles batch weights of up to 1,500 kg (3,300 lb) and combines oxidation-free heat treatment with precise temperature control, providing good surface quality and highly reproducible process results.

Following commissioning and final acceptance, the system has been fully integrated into the customer’s production environment. The two companies worked together through the engineering, manufacturing, installation, and startup phases.

“The new Aichelin system offers the precision and reliability we need,” said Ayhan Dere, CEO, Ayhan Takım Çelik. The company continuously invests in technologies that strengthen production capacity, meet high quality standards, and support its long-term growth strategy.

Andaç Güzel, director, AICHELIN ST Vakum Fırınları A.Ş., said the project combines proven vacuum technology with process reliability and energy efficiency.

The Aichelin Group designs and builds industrial furnace systems for the heat treatment of metals and supplies vacuum heat treatment solutions for high-performance tool steels to customers worldwide.

Read further here: https://prozesswaerme.net/stahl/aichelin-liefert-leistungsstarke-vakuum-waermebehandlungsanlage-an-ayhan-takim-celik/

SECO/WARWICK supplies second vacuum furnace to Chinese turbine component maker

SECO/WARWICK, Świebodzin, Poland, received a repeat order for a Vector single-chamber vacuum furnace from a Chinese manufacturer of gas turbine and aircraft engine components. The furnace will heat treat turbine blades made from high-temperature alloys.

The order follows a vacuum furnace with a graphite hot zone that SECO/WARWICK delivered to the same customer in 2023. Based on that unit’s performance, the customer ordered a more technically demanding version for its turbine blade work.

The customer’s process required capabilities beyond the standard Vector configuration: gas cooling at up to 12 bar instead of the standard 10 bar, and temperature uniformity of ±3°C (±5.4°F) instead of ±5°C (±9°F). The furnace operates at temperatures up to 1,400°C (2,550°F), handles a maximum gross load of 600 kg (1,300 lb), and maintains vacuum levels of 10⁻³ Pa to minimize oxidation. It uses an all-metal hot zone rather than graphite, which the company notes is particularly important in processes that require a highly clean environment.

“In this project, the key was to combine two things: the proven design of the Vector vacuum furnace and a very specific adaptation to the customer’s process,” said Maciej Korecki, vice president of the vacuum segment, SECO/WARWICK Group.

Pan Gaojun, managing director, SECO/WARWICK China, said, “The first unit we delivered to this partner proved its value in everyday production. That is why the order was repeated.”

SECO/WARWICK Group designs and manufactures vacuum, atmosphere, and aluminum heat treatment furnaces and vacuum metallurgy equipment, with operations in Poland, the U.S., China, and India.

Read further here: https://www.secowarwick.com/en/news/another-vector-for-turbines/

One Minute Mentor: Austenitizing of Water-Hardening Tool Steels

Austenitizing temperatures for water-hardening tool steels normally vary from 760 to 845 °C (1400 to 1550 °F), as indicated in Table 2. Higher temperatures are sometimes used for special purposes (Fig. 2). Hardenability increases as austenitizing temperature increases. The optimum time at austenitizing temperature is from 10 to 30 min. Preheating is unusual except for very large tools or those with intricate cross sections. It is particularly important to protect shallow-hardening steels against scaling and decarburization. Severe scaling can interfere with heat transfer during quenching and slow the required high rate of cooling. Decarburization will produce a soft surface on any tool steel, but in a deep-hardening steel it can be ground off until the underlying hard high-carbon area is reached. Grinding a shallow-hardening steel will frequently expose the soft core.

For more information, click on the link below (subscription required). Then scroll to Figure 2.

Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels, ASM International, 2014. https://doi.org/10.31399/asm.hb.v04d.a0005972

Wisconsin Oven ships draw batch oven to the military

Wisconsin Oven Corp., East Troy, Wisconsin, announced the shipment of an Electrically Heated Standard Draw Batch Oven (SDB Series) to a United States Military Base. The industrial oven will be used for heat treating aerospace components and features combination-style airflow delivering both horizontal and vertical upward flow for optimal heating rates and consistent temperature distribution. Temperature uniformity of ±5°F was verified at set points of 200°F, 700°F, and 1200°F in accordance with a Class 1 Temperature Uniformity Survey per AMS 2750H. The oven incorporates CAN-style construction with a heavy plate exterior and 6 inches of high-temperature industrial insulation, a 15,000 CFM recirculation system with variable frequency drive, and a UL508A-certified control panel.

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One Minute Mentor: Type W1 Tool Steels

W1 steels are capable of hardening to high surface hardness and soft core, which is useful in some shock applications. They are low-cost tool steels with fair to good wear resistance as carbon content increases. As they are water quenched and have poor dimensional stability, their use is limited to fairly uniform sections with a minimum amount of stress risers; in other applications quench cracking can occur. Figure 1 shows an isothermal transformation diagram for a W1 steel.

For more information, click on the link below (subscription required). Then scroll to Figure 1.Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, *Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels*, ASM International, 2014 [https://doi.org/10.31399/asm.hb.v04d.a0005972](https://doi.org/10.31399/asm.hb.v04d.a0005972)

PRIME Project Launches to Strengthen Global Nitinol Supply Chain

Five leading companies in the medical device industry have launched the PRIME project, a strategic initiative dedicated to advancing the consistency, scalability, and performance of nitinol materials. PRIME, which stands for PRoficient Ingot Material Evaluation, brings together deep technical expertise from every stage of the nitinol value chain.

The founding members are Fort Wayne Metals (ingot melting), Vascotube and Euroflex (tube drawing), and Admedes and MeKo MedTech (component manufacturing). Together, the consortium spans the complete nitinol production chain from melting through tube processing to final device assembly.

The initiative was created to strengthen supply chain stability and meet rising market demands through joint testing, real-world validation, and transparent evaluation of new ingot sources. A key goal is to prevent monopolistic dependencies and mitigate future supply risks for critical medical applications such as stents and heart valve frames.

Technical papers with testing data will be made available through the consortium’s website, and ingots, tubes, and components will be available for independent testing and production validation.

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HP accelerates AM adoption with new materials and collaborations

HP Inc., Palo Alto, Calif., drives additive manufacturing adoption through portfolio expansion, new material innovations, and global collaborations—including its partnership with GKN Powder Metallurgy, Cincinnati, Ohio, to expand copper applications using HP Metal Jet technology for cloud computing, electrification, and thermal management.

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