Boeing announced a $7 million CAD commitment to Vac Aero International Inc., a Canadian aerospace and defence supplier with operations in Ontario and Quebec, as part of the CP8A Poseidon Industrial and Technological Benefits (ITB) program. Boeing will purchase two vacuum furnaces for its Tube, Duct and Reservoir Center in Algona, Washington, where they will heat treat tube and duct assemblies critical to various Boeing airplane programs and select space and defense work. “This ITB investment underscores Boeing’s commitment to Canada following the CP8A Poseidon selection and to modern manufacturing and Canadian small businesses,” said Al Meinzinger, Boeing Canada President. Vac Aero CEO Michael Miasek noted the purchase commitment will allow the company to further expand its Canadian manufacturing capacity.
One Minute Mentor: Type W1 Tool Steels
W1 steels are capable of hardening to high surface hardness and soft core, which is useful in some shock applications. They are low-cost tool steels with fair to good wear resistance as carbon content increases. As they are water quenched and have poor dimensional stability, their use is limited to fairly uniform sections with a minimum amount of stress risers; in other applications quench cracking can occur. Figure 1 shows an isothermal transformation diagram for a W1 steel.
For more information, click on the link below (subscription required). Then scroll to Figure 1.Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, *Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels*, ASM International, 2014 [https://doi.org/10.31399/asm.hb.v04d.a0005972](https://doi.org/10.31399/asm.hb.v04d.a0005972)
Fort Wayne Metals receives Medtronic 2025 Supplier Innovation Excellence Award
Fort Wayne Metals, Fort Wayne, Indiana, received Medtronic’s 2025 Supplier Innovation Excellence Award for its nitinol melt program, which Medtronic recognized for strengthening global supply chain resilience and supporting the advancement of life-improving medical technologies.
Fort Wayne Metals is a fully integrated nitinol supplier, controlling every step of the manufacturing process from ingot melting through custom finishing of wires, tubes, and components. The company began working with nitinol in 1991 and established a dedicated melt facility in 2012. Between 2022 and 2024, production of melted nitinol for medical applications doubled, and a second vacuum arc remelting (VAR) furnace brought online in early 2025 positions the company to double output again. Melted nitinol now represents 74 percent of all nitinol products the company sells.
“Our goal is to enable our customers to develop their innovations, from nitinol melt to custom finishing of products,” said Scott Glaze, President and CEO of Fort Wayne Metals. The award reflects the company’s role as a critical upstream supplier to medical device manufacturers developing stents, guidewires, and implantable components that rely on nitinol’s unique superelastic and shape memory properties.
Fort Wayne Metals employs more than 2,000 people across its Fort Wayne, Indiana headquarters and facilities in Columbia City, Indiana, and Galway, Ireland.
[Read further here](https://www.medicaldesignandoutsourcing.com/medtronic-nitinol-supplier-fort-wayne-metals/)
Dynalloy transfers Flexinol actuator wire technology to insulin pump leader
Dynalloy Inc., Irvine, California, announced the transfer of its Flexinol actuator wire technology, equipment, personnel, and know-how to support vertical integration at one of the world’s largest providers of insulin pump delivery products. The agreement also includes exclusivity for direct-to-human drug delivery applications.
Flexinol actuator wires are made of nickel-titanium shape memory alloy and contract when electrically heated, functioning as compact, silent, lightweight actuators ideally suited for the precise mechanisms required in miniaturized medical devices. The technology transfer enables the insulin pump manufacturer to integrate advanced SMA actuator capabilities directly into its production operations.
In response to the transfer, Dynalloy has relocated to new state-of-the-art facilities to support increased Flexinol actuator wire manufacturing and related value-added products and sub-assemblies for its broader customer base spanning automotive, consumer electronics, aerospace, and industrial automation applications.
[www.dynalloy.com](https://www.dynalloy.com)
Integer to showcase neuromodulation innovations and fast-charge battery at NANS 2026
nteger Holdings Corporation, Plano, Texas, showcased its latest advancements in neuromodulation and next-generation miniaturized active implantable medical devices at the North American Neuromodulation Society Annual Meeting in Las Vegas, January 22-25, 2026.
The company highlighted the Xcellion Gen 3 Fast Charge lithium ion battery, which delivers best-in-class runtime and can recharge in as little as 30 minutes. Integer also demonstrated end-to-end contract development and manufacturing capabilities spanning high-performance batteries, fully integrated implantable pulse generators, and lead systems designed to accelerate development timelines and reduce risk for device companies bringing novel therapies to market.
“Miniaturization is transforming the future of implantable technologies, and we’re proud to partner with customers to make that future a reality,” said Jim Stephens, President of Cardiac Rhythm Management & Neuromodulation at Integer.
Integer Holdings is among the world’s largest medical device contract development and manufacturing organizations, serving cardiac rhythm management, neuromodulation, and cardiovascular markets. Its brands include Greatbatch Medical and Lake Region Medical.
[www.integer.net](https://www.integer.net)
Ilika completes first commercial Stereax electrode delivery to Cirtec Medical
Cirtec Medical, Brooklyn Park, Minnesota, has received the first commercial batch of Stereax solid-state battery electrodes from Ilika, Southampton, United Kingdom, for Stereax M300 production. The delivery fulfills the first revenue-generating order under a commercial supply arrangement initiated in January 2026.
The electrodes will support Stereax M300 batteries used in validation and customer sampling across multiple active implantable medical device categories, including implanted sensors, neurostimulators, orthopedic implants, orthodontic wearables, and ophthalmology devices. The Stereax M300 is an ultra-thin, millimeter-scale, rechargeable solid-state battery containing no liquid or polymer components, designed specifically for implantable applications.
“Our close technical cooperation with Ilika has developed into an effective operational partnership, ensuring customers receive the highest quality product for device integration,” said Shawn Martin, Vice President at Cirtec Medical.
Cathode manufacturing remains at Ilika’s UK facility as the most complex production step, while primary battery manufacturing occurs at Cirtec’s facility in Lowell, Massachusetts. The milestone marks Ilika’s transition from technology development to commercial supply in the medical device battery market.
[www.cirtecmed.com](https://www.cirtecmed.com)
Smith+Nephew signs exclusive US distribution agreement with RMR Ortho for nitinol fixation system
Smith+Nephew, Watford, United Kingdom, announced an exclusive US distribution agreement with RMR Ortho to add the A’TOMIC Nitinol Fixation System to its Trauma, Foot & Ankle, and Hand & Wrist portfolio.
The A’TOMIC system leverages proprietary manufacturing methods and the unique properties of nitinol to provide compressive fixation implants featuring a wide bridge with barbed, round legs that match drill holes. The system is engineered to achieve stability of fusion, fracture, and osteotomy sites through high strength and active compression, designed to improve implant integrity and patient comfort.
“This partnership strengthens Smith+Nephew’s fixation portfolio by adding a dynamic compression fixation solution that complements our existing technologies,” said Scott Gunn, Vice President of U.S. Marketing, Trauma, Extremities, and Shoulder at Smith+Nephew. The agreement expands the company’s ability to participate in high-frequency fracture and arthrodesis procedures while leveraging established Extremities and Trauma sales channels.
“Partnering with Smith+Nephew represents an important step forward as we continue to expand access to the A’TOMIC Nitinol Fixation System across key U.S. territories,” said Joe Ritz, CEO of RMR Ortho.
Smith+Nephew is a global medical technology company operating in more than 100 countries with approximately 18,000 employees.
[www.smith-nephew.com](https://www.smith-nephew.com)
CVD Equipment Corporation sells its SDC Division
CVD Equipment Corporation, Central Islip, entered into a definitive agreement under which the Company’s Stainless Design Concepts (“SDC”) business division will become part of Atlas Copco Group, Sweden.
Continue readingSPEE3D tech helped restore critical US Army defense assets in under 24 hours
The deployable cold spray metal additive manufacturing technology from SPEE3D, Australia, enabled the Tennessee Army National Guard, University of Tennessee, Knoxville, and DEVCOM Army Research Laboratory to demonstrate the rapid repair of a combat support vehicle and other critical assets during a live mission scenario, enhancing military readiness.
Continue readingHelmut Fischer ushers in a new era with the next generation of XRF devices and AI-supported software
The Helmut Fischer Group, Germany, introduced an all-new generation of its high-end segment for coating thickness measurement and material analysis using X-ray fluorescence with two devices, FISCHERSCOPE XDAL and FISCHERSCOPE XDV.
Continue readingFlorida delegation secures $9.3M+ for FIU research leadership
A $10 million programmatic increase at the Army Research Laboratory for rapid deposition research is anticipated to support cold spray engineering research at Florida International University.
Continue readingSpray Tips: Disadvantages of thermal spraying
As with all coating technologies, thermal spray has some limitations; understanding them is important so that engineers can design effective solutions to the challenges of surface modification.
Continue readingMaterials modeling improved by giving atoms freedom
Researchers from Lawrence Livermore National Laboratory (LLNL), Calif., created a new model for crystal defects at realistic temperatures. As most materials, especially metals and ceramics, are crystals, their atoms are arranged in three-dimensional lattices that repeat the same exact pattern, over and over again. But there’s a well-known saying in materials science: “Crystals are like people. It is the defects that tend to make them interesting.”
Continue readingAncient zircon crystals offer a glimpse into early Earth history
To determine what Earth was like early in its lifetime, researchers turn to minerals called zircons, which are resilient against physical and chemical alteration over time and thus preserve a precise chemical record about the moments in which they were formed. Some of the oldest zircon crystals are 4.4 billion years old. Now, a new study at the California Institute of Technology (Caltech) examines these most ancient zircon grains and discovers evidence for two key findings.
Continue readingElectron microscopy shows ‘mouse bite’ defects in semiconductors
Cornell researchers, Ithaca, N.Y., have used high-resolution 3D imaging to detect, for the first time, the atomic-scale defects in computer chips that can sabotage their performance using a new imaging technique called electron ptychography.
Continue readingNanoscale hotspots in OLEDs may shorten their lifespans in phones, TVs
University of Michigan engineers have found that the light in OLED displays comes from nanoscale hotspots—some of which flicker—rather than from a perfectly uniform surface, a behavior that could shorten device lifespans by causing certain areas to carry more current and burn out faster. The studysuggests that these uneven emission patterns may also affect the performance of organic electronics such as solar cells and transistors. As a potential fix, researchers propose using crystalline instead of amorphous structures to improve durability. The work was supported by the U.S. Department of Energy and Universal Display Corp.
Charge rivers in hilly OLED energy landscapes
“The calculations that motivated us to look for this are actually pretty old. In the mid-2000s, people were predicting what they called a current channeling phenomenon,” said Chris Giebink, U-M professor of electrical and computer engineering and also senior author of the study. “You could liken it to a hilly landscape. The electrons, or charge carriers, that move through the device tend to want to follow the lowest energy pathways, so they’ll travel along the valleys.”
Charge carriers come in two flavors, electrons and positively charged “holes,” which run in opposite directions through the landscape. Where those rivers cross, light-emitting molecules convert electron-hole pairs into photons, or particles of light.
Because some valleys are deeper than others, they tend to support high-traffic rivers of charge carriers, with densities that are thought to be 10 to 100 times higher than the rest of the material. In contrast, crystalline materials are more uniform. Their landscape is flatter, leading the charge carriers to spread out more evenly, reducing the hotspot effect.
Spotting nanoscale hotspots with superresolution
Theory suggests that the hotspots are just a few tens of nanometers across. They appear as graininess in images from an optical microscope, which is limited to details of a couple hundred nanometers or bigger.
“An initial concern was whether we were seeing a microscope artifact,” said Joshua Springsteen, a Ph.D. student in electrical and computer engineering and first author of the study. “We examined the same area of the device with our microscope using both photoluminescence and electroluminescence, confirming that it was an electrical phenomenon.”
Because some of the lights flicker and aren’t always in sync, Springsteen could take a video of the device and run it through software that keyed in on the changes in brightness when one hotspot switched off while another stayed on. This technique, called superresolution optical fluctuation imaging, helped the team confirm that the hotspots were smaller than half the wavelength of the green light they emitted.
The researchers believe the blinking is due to charge carriers that are temporarily trapped in dips in the energy landscape. When that happens, they act more like dams, repelling other charge carriers, which seek alternate routes and cause downstream hotspots to go dark. Eventually, the charge carrier absorbs enough heat to pop back out of the dip, and the original hotspot lights up again. Because the flickering hotspots aren’t in sync, the human eye perceives amorphous OLEDs as glowing steadily.
To confirm that they had the mechanism right, the team used those earlier calculations that showed where charge-carrier rivers flow and meet. Springsteen took these theoretical freeze-frames and processed them to mimic the way the hotspots would have been blurred by the superresolution microscopy technique they used. These modified modeling images resembled the experimental images well enough that the team is confident they were seeing the hotspots.
The device was built in the Lurie Nanofabrication Facility and studied at the Michigan Center for Materials Characterization, both of which are operated and maintained with support from indirect cost allocations in federal grants.
For more information: Michigan Center for Materials Characterization
Image: Hotspots appear in an optical microscope image examining the surface of a green OLED, processed to quantify brightness. These hotspots may limit the lifetimes of amorphous OLEDs. Image: Joshua Springsteen, Optoelectronic Components and Materials Group, University of Michigan.
Tough, reusable adhesive can glue a variety of materials
Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a reusable adhesive made from waste polymers that is stronger than commercial glues, works in wet and dry conditions, and bonds materials ranging from wood and glass to metal and plastics. Inspired by mussels’ sticking power, the adhesive uses reversible chemical crosslinkers that let it soften, release and be reused, unlike conventional single-use glues. The innovation could simplify manufacturing and repair by replacing the many specialized adhesives used today and may have significant economic impact in the global adhesives and sealants market, valued at about $87 billion and projected to reach nearly $119 billion by 2032.
“Most adhesives are made for one specific application,” said Anisur Rahman, a research and development staff member at ORNL who led a study with former ORNL postdoctoral researcher Mary Danielson, now a research assistant professor with the University of Tennessee-Oak Ridge Innovation Institute. “Our adhesive can be used for diverse applications, including structural or pressure-sensitive uses, and it performs reliably in both wet and dry environments,” he said. “None of the commercial adhesives can be used this way.”
Beginning with common polymers from beverage bottles, fabric fibers and packaging films, the research team developed a process that saves materials, energy and money. “We took material destined for the landfill and turned it into something valuable,” Danielson said.
The researchers have applied for a patent for their versatile glue.
How the reversible bonds work
Traditional structural adhesives rely on permanent crosslinks that make removal difficult. “You apply traditional adhesives once; you cannot reuse them,” Rahman said.
“You basically have to rip an assembly apart to debond it,” Danielson added. “You’ve damaged both the part you’re glueing to and the part you’re glueing from. If you make a mistake when you’re gluing something and you allow it to cure, it’s done.“
In the ORNL adhesive, crosslinkers act like reversible attachments, akin to Velcro. Heating breaks dynamic chemical bonds in the polymer, allowing the adhesive to release without damaging surfaces. As the material cools, the bonds reform.
“If something is damaged or misapplied, you’re able to completely remove it and put it back on with full integrity,” Danielson said.
The team debonded and rebounded the adhesive more than 10 times with no loss in performance.
“Normally in the marketplace, structural adhesives typically have shear strength — a measure of adhesion — in the 7- to 10-megapascal range,” Rahman said. “Our adhesives also stay well above that range but maintain reusability.”
The researchers can also retrieve the glue chemically, using an excess of amine molecules to break the adhesive into its monomer subunits. “We can recover all chemicals used in this adhesive,” Rahman said.
Mussel-inspired design
A polymer is a long chain or network made of monomers, or chemical subunits of one type. Using no solvents or catalysts, the scientists added amine, a nitrogen-containing chemical group, to the waste polymer and heated it to just below the polymer’s melting temperature. Under these mild conditions, the amine broke the polymer down into monomers that each contained four amine groups.
Next, to design the adhesive, ORNL researchers mimicked mussel foot proteins, which contain both hydrophilic and hydrophobic components that enable strong adhesion even in wet environments.
“We used a crosslinker, or hardener, that has both water-loving (hydrophilic) and water-hating (hydrophobic) components together in the same molecule,” Rahman said. “We mix the hardener and the monomer. It creates an adhesive resin that acts like a mussel foot protein.”
“For any glue that is a cross-linked network of two components, it takes time to complete the reaction between the two components,” Danielson said. “To repair boats, submarines and pipelines, our glue can be applied underwater using hand pressure until it sets.”
Curing happens when a large four-armed monomer interacts with the crosslinking hardener. The monomer’s amine group reacts with the hardener’s acetoacetate group to produce a resin, or matrix with hydrophilic and hydrophobic characteristics. Whether the protein sticks or releases depends on the balance of those properties.
“Our glue maintained strong adhesion across different environmental conditions, including seawater, extremely low temperature (100 degrees Celsius below zero), and both acidic and basic conditions,” Rahman said.
National lab capabilities enabled the achievement
Rahman conceived the concept of transforming deconstructed polymer waste into an adhesive. He and Danielson designed and led experiments and drafted the paper. Chuyi Pan, a summer intern from the University of Pennsylvania, assisted in synthesizing the adhesive. Tomonori Saito of ORNL and the University of Tennessee, Knoxville, reviewed and edited the manuscript drafts.
ORNL researchers performed vital characterizations. Bobby Sumpter simulated the energies with which the adhesive bound to different surface materials. Catalin Gainaru used rheology to characterize its stress and relaxation. Honghai Zhang and Vilmos Kertesz performed mass spectrometry to quantify different molecules. Zoriana Demchuk’s lifecycle analysis of the ORNL glue showed it was more energy-efficient to make than commercial adhesives.
Toward strong and weak bonding applications
The team has also explored using this pioneering chemistry to advance vehicles. ORNL’s glue maintained strong adhesion between dissimilar substrates — a crucial requirement in automotive and aerospace applications, where joining composites to aluminum or steel presents notable challenges.
Next, the scientists aim to tune crosslinking to enable weaker, temporary bonds for removable labels, adhesive bandages, drug-delivery patches and other applications.
ORNL’s versatile, high-performance glue is poised to make an impact that sticks in situations from the mundane to the extraordinary. Potential uses range from household items that require gentle removal, like press-on nails and price tags, to repairs in remote or extreme environments, including underwater or outer space — settings where specialty glues may be unavailable.
The DOE Office of Science supported the research. The work used resources of the Center for Nanophase Materials Sciences, a DOE Office of Science user facility at ORNL.
For more information: Science Advances
Image: From left, Mary Danielson and Anisur Rahman, leaders of an ORNL project to invent a versatile reusable glue from polymer waste, examine its bonding performance. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy
Terahertz microscope reveals the motion of superconducting electrons
MIT physicists have used a new imaging technique to observe terahertz-frequency vibrations—described as quantum “jiggles”—inside a superconducting fluid for the first time, revealing behavior that was previously undetectable. By shining terahertz light, which probes matter differently than optical, infrared or X-ray wavelengths, the team captured inherent quantum motions within the material, opening a new window into the fundamental properties of superconductors.
Terahertz light is a form of energy that lies between microwaves and infrared radiation on the electromagnetic spectrum. It oscillates over a trillion times per second — just the right pace to match how atoms and electrons naturally vibrate inside materials. Ideally, this makes terahertz light the perfect tool to probe these motions.
But while the frequency is right, the wavelength — the distance over which the wave repeats in space — is not. Terahertz waves have wavelengths hundreds of microns long. Because the smallest spot that any kind of light can be focused into is limited by its wavelength, terahertz beams cannot be tightly confined. As a result, a focused terahertz beam is physically too large to interact effectively with microscopic samples, simply washing over these tiny structures without revealing fine detail.
The scientists report that they have developed a new terahertz microscope that compresses terahertz light down to microscopic dimensions. This pinpoint of terahertz light can resolve quantum details in materials that were previously inaccessible.
The team used the new microscope to send terahertz light into a sample of bismuth strontium calcium copper oxide, or BSCCO (pronounced “BIS-co”) — a material that superconducts at relatively high temperatures. With the terahertz scope, the team observed a frictionless “superfluid” of superconducting electrons that were collectively jiggling back and forth at terahertz frequencies within the BSCCO material.
“This new microscope now allows us to see a new mode of superconducting electrons that nobody has ever seen before,” says Nuh Gedik, the Donner Professor of Physics at MIT.
By using terahertz light to probe BSCCO and other superconductors, scientists can gain a better understanding of properties that could lead to long-coveted room-temperature superconductors. The new microscope can also help to identify materials that emit and receive terahertz radiation. Such materials could be the foundation of future wireless, terahertz-based communications, that could potentially transmit more data at faster rates compared to today’s microwave-based communications.
“There’s a huge push to take Wi-Fi or telecommunications to the next level, to terahertz frequencies,” says Alexander von Hoegen, a postdoc in MIT’s Materials Research Laboratory and lead author of the study. “If you have a terahertz microscope, you could study how terahertz light interacts with microscopically small devices that could serve as future antennas or receivers.”
In addition to Gedik and von Hoegen, the study’s MIT co-authors include Tommy Tai, Clifford Allington, Matthew Yeung, Jacob Pettine, Alexander Kossak, Byunghun Lee, and Geoffrey Beach, along with collaborators at Harvard University, the Max Planck Institute for the Structure and Dynamics of Matter, the Max Planck Institute for the Physics of Complex Systems and the Brookhaven National Lab.
Hitting a limit
Terahertz light is a promising yet largely untapped imaging tool. It occupies a unique spectral “sweet spot”: Like microwaves, radio waves, and visible light, terahertz radiation is nonionizing and therefore does not carry enough energy to cause harmful radiation effects, making it safe for use in humans and biological tissues. At the same time, much like X-rays, terahertz waves can penetrate a wide range of materials, including fabric, wood, cardboard, plastic, ceramics, and even thin brick walls.
Owing to these distinctive properties, terahertz light is being actively explored for applications in security screening, medical imaging, and wireless communications. In contrast, far less effort has been devoted to applying terahertz radiation to microscopy and the illumination of microscopic phenomena. The primary reason is a fundamental limitation shared by all forms of light: the diffraction limit, which restricts spatial resolution to roughly the wavelength of the radiation used.
With wavelengths on the order of hundreds of microns, terahertz radiation is far larger than atoms, molecules, and many other microscopic structures. As a result, its ability to directly resolve microscale features is fundamentally constrained.
“Our main motivation is this problem that, you might have a 10-micron sample, but your terahertz light has a 100-micron wavelength, so what you would mostly be measuring is air, or the vacuum around your sample,” von Hoegen explains. “You would be missing all these quantum phases that have characteristic fingerprints in the terahertz regime.”
Zooming in
The team found a way around the terahertz diffraction limit by using spintronic emitters — a recent technology that produces sharp pulses of terahertz light. Spintronic emitters are made from multiple ultrathin metallic layers. When a laser illuminates the multilayered structure, the light triggers a cascade of effects in the electrons within each layer, such that the structure ultimately emits a pulse of energy at terahertz frequencies.
By holding a sample close to the emitter, the team trapped the terahertz light before it had a chance to spread, essentially squeezing it into a space much smaller than its wavelength. In this regime, the light can bypass the diffraction limit to resolve features that were previously too small to see.
The MIT team adapted this technology to observe microscopic, quantum-scale phenomena. For their new study, the team developed a terahertz microscope using spintronic emitters interfaced with a Bragg mirror. This multilayered structure of reflective films successively filters out certain, undesired wavelengths of light while letting through others, protecting the sample from the “harmful” laser which triggers the terahertz emission.
As a demonstration, the team used the new microscope to image a small, atomically thin sample of BSCCO. They placed the sample very close to the terahertz source and imaged it at temperatures close to absolute zero — cold enough for the material to become a superconductor. To create the image, they scanned the laser beam, sending terahertz light through the sample and looking for the specific signatures left by the superconducting electrons.
“We see the terahertz field gets dramatically distorted, with little oscillations following the main pulse,” von Hoegen says. “That tells us that something in the sample is emitting terahertz light, after it got kicked by our initial terahertz pulse.”
With further analysis, the team concluded that the terahertz microscope was observing the natural, collective terahertz oscillations of superconducting electrons within the material.
“It’s this superconducting gel that we’re sort of seeing jiggle,” von Hoegen says.
This jiggling superfluid was expected, but never directly visualized until now. The team is now applying the microscope to other two-dimensional materials, where they hope to capture more terahertz phenomena.
“There are a lot of the fundamental excitations, like lattice vibrations and magnetic processes, and all these collective modes that happen at terahertz frequencies,” von Hoegen says. “We can now resonantly zoom in on these interesting physics with our terahertz microscope.”
For more information: Nature
Argonne National Laboratory’s new facility is giving researchers an inside look at irradiated nuclear materials
Argonne National Laboratory has opened its Activated Materials Lab, a radiological facility next to the Advanced Photon Source that lets scientists use an ultrabright X-ray beam to safely examine the inner structure of irradiated metals and nuclear fuels. The new capability allows researchers to see how radiation affects reactor materials in real time, supporting advances in reactor component design and helping utilities better plan maintenance and repair schedules.
Activated Materials Lab
Equipped with fume hoods, glove boxes, shielded containers, and approved sample containments, the new Activated Materials Lab can safely handle samples with higher radioactivity than previously allowed at the facility.
Staffed with a dedicated team that is responsible for receiving radioactive samples and transferring them safely to the Advanced Photon Source x-ray beamlines for measurements, the lab is able to reduce the turnaround time on user experiments while allowing researchers to focus on data collection and interpretation.
The Advanced Photon Source recently underwent a major upgrade project which enhanced its brightness over 100-fold and built nine new x-ray beamlines, including the High-Energy X-ray Microscope beamline at 20-ID which is adjacent to the Activated Materials Lab. With enhanced access to upgraded x-ray capabilities, researchers now have the ability to pursue a wider range of experiments.
“By safely enabling higher activity samples at the Advanced Photon Source, this new capability allows for clearer views of how materials change during their time in a reactor, speeding progress toward safer, longer-lasting components,” said Brenden J. Heidrich, director of the U.S. Department of Energy’s Nuclear Science User Facilities program.
Going Granular
The new facility recently completed its first-ever user experiments examining the origins of stress corrosion cracks in irradiated materials.
Researchers looked at stainless steel parts that after decades of use were removed from a light-water reactor. The parts had developed microcracks due to a combination of irradiation, mechanical stress, and exposure to a corrosive environment.
Using a combination of three-dimensional x-ray techniques, researchers were able to examine the metal at the polycrystal grain level to see if they could find characteristics that correlated to cracking.
Finding the mechanisms that contribute to this behavior in alloys used in nuclear reactors will inform future material designs and long-term performance of existing reactors.
“This first experiment shows that the Activated Materials Laboratory can safely bridge irradiated samples to world-class X-ray tools, lowering barriers for the nuclear materials community,” said Xuan Zhang, Principal Materials Scientist at Argonne and facility lead of the AML. “By coordinating shipping, encapsulation, and safety reviews, AML helps users make the most of beam time and investigate questions that were out of reach before.”
“Access to higher-activity samples at beamline 1-ID, under strict controls, lets us probe grain-level behavior in materials that reflect real conditions,” said Jon Almer, Group Leader and Scientist, Materials Physics and Engineering Group, at Argonne. “Combining tomography with far-field and near-field high-energy diffraction microscopy gives a fuller picture that can inform models and materials design.”
The experiment was led by the University of Illinois Urbana–Champaign’s Professor James Stubbins, with collaborators at Oak Ridge National Laboratory, The University of Alabama, and Argonne National Laboratory, and was funded by the U.S. Department of Energy’s Nuclear Energy University Program and the Light Water Reactor Sustainability program.
What’s Next?
The Activated Materials Lab stands ready to receive its next user experiment, adding its capacity to the list of innovative resources and capabilities the U. S. Department of Energy provides to researcher and industry to advance nuclear materials and technologies.
The Activated Materials Laboratory is supported by the Nuclear Science User Facilities (NSUF) program. The Advanced Photon Source is a Department of Energy (DOE) Office of Science user facility operated by Argonne National Laboratory.
For more information: NSUF
Tiny thermometers offer on-chip temperature monitoring for processors
Researchers at Penn State have developed a microscopic thermometer only one square micrometer across that can be integrated onto a chip to accurately track temperatures, using a new class of two-dimensional material known as bimetallic thiophosphates that had previously not been used in thermal sensors.
Continue readingApplied Materials accelerates chip defect review with next-gen eBeam system
Applied Materials, Inc., Santa Clara, Calif., introduced a new defect review system to help semiconductor manufacturers continue pushing the limits of chip scaling combining the industry’s most sensitive electron beam technology with advanced AI image recognition to enable better and faster analysis of buried nanoscale defects.
Continue readingBackblaze publishes 2025 Drive Stats Report: 13 years of data show a growing, healthier drive fleet
Backblaze, Inc., San Mateo, Calif., published its 2025 Year-End Drive Stats report that analyzes the performance of 344,196 hard drives across 30 models and found the annual failure rate drops to 1.36% across 344,000+ drives and high-capacity models are on the rise as first 26TB drives enter service.
Continue readingElectric field tunes vibrations to ease heat transfer
New research from the Department of Energy’s Oak Ridge National Laboratory found that applying an electric field to a ceramic material removes barriers to phonon transport, conducting heat almost three times more efficiently along the field direction, challenging conventional understanding about controlling heat flow in solid materials.
Continue readingNorman Noble to Open Rapid Prototype Facility in Irvine, California
Norman Noble, Highland Heights, Ohio, announced plans to open a new rapid prototype facility in Irvine, California. The West Coast location will expand the company’s ability to support early-stage development and rapid prototyping while strengthening collaboration with medical device OEMs across the Western U.S.
“Opening a rapid prototype facility in Irvine is a strategic investment in how we support our customers throughout the product lifecycle,” said Dan Stefano, chief executive officer. “By expanding our R&D prototyping footprint, we’re enabling easier face-to-face collaboration, faster iteration, and more manufacturable designs.”
Southern California is one of the largest medical device hubs in the country, with a high concentration of both established OEMs and startup innovators. The Irvine facility will feature advanced laser cutting, shape setting, and electropolishing capabilities to manufacture prototype design iterations in a matter of days.
The new location complements Norman Noble’s existing prototype and production facilities in Ohio, Florida, and Ontario, Canada. Established 80 years ago, Norman Noble remains a family-owned company offering advanced processes for ultra-precision micromachining of medical implants. The company is known for its ability to produce nitinol-based implants and achieve sub-miniature precision beyond the reach of most manufacturers.
PRIME Project Launches to Strengthen Global Nitinol Supply Chain
Five leading companies in the medical device industry have launched the PRIME project, a strategic initiative dedicated to advancing the consistency, scalability, and performance of nitinol materials. PRIME, which stands for PRoficient Ingot Material Evaluation, brings together deep technical expertise from every stage of the nitinol value chain.
The founding members are Fort Wayne Metals (ingot melting), Vascotube and Euroflex (tube drawing), and Admedes and MeKo MedTech (component manufacturing). Together, the consortium spans the complete nitinol production chain from melting through tube processing to final device assembly.
The initiative was created to strengthen supply chain stability and meet rising market demands through joint testing, real-world validation, and transparent evaluation of new ingot sources. A key goal is to prevent monopolistic dependencies and mitigate future supply risks for critical medical applications such as stents and heart valve frames.
Technical papers with testing data will be made available through the consortium’s website, and ingots, tubes, and components will be available for independent testing and production validation.
Resonetics to Acquire Resolution Medical, Expanding Neuromodulation and Structural Heart Capabilities
Resonetics, Nashua, New Hampshire, announced that it has signed an agreement to acquire Resolution Medical, a medical device design and manufacturing firm headquartered in Fridley, Minnesota, with additional operations in the Netherlands. The transaction is expected to close in 2026, pending regulatory approvals.
The acquisition adds complementary capabilities in high-growth therapeutic markets including neuromodulation, structural heart, and interventional cardiology. Resolution Medical brings integrated design engineering, new product introduction, and cleanroom production capabilities for Class II and Class III devices, along with a team of more than 240 employees, including over 100 engineers.
“This acquisition will enhance our ability to deliver fully integrated solutions for customers in high-growth markets,” said Kevin Kelly, chief executive officer of Resonetics. The deal marks Resonetics’ third acquisition in the past 12 months as the company continues to broaden its medical device manufacturing platform.
Resonetics specializes in laser processing, nitinol components, and advanced manufacturing for the medical device industry.
Confluent Medical Debuts Filmcast Select for Tailored Polymer Tubing Performance
Confluent Medical Technologies, Chattanooga, Tennessee, announced the launch of Filmcast Select, a materials customization program that enables medical device OEMs to tailor key performance attributes of Filmcast PTFE and polyimide tubing for specific applications.
The program addresses a growing challenge in minimally invasive device design: as procedures advance and devices become smaller and more complex, the traditional one-size-fits-all approach to polymer tubing is no longer sufficient. Filmcast Select allows customers to select tubing based on the characteristics that matter most, including flexibility, strength, durability, surface finish, and optical clarity.
The program includes several specialized PTFE options: FlexaCast for increased flexibility and elongation, DuraCast for enhanced abrasion resistance, and UltraCast for higher tensile strength in demanding applications. Confluent can also work with customer-preferred PTFE dispersions, allowing OEMs to leverage existing biocompatibility data and reduce development time.
Confluent Medical Technologies is a global leader in the design and manufacture of medical devices and components, specializing in nitinol, polymer, and catheter-based technologies.
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