Induction heating machine hardens and tempers two parts in 16 seconds

GH Induction Atmospheres, Rochester, N.Y., has built an innovative induction heating machine that processes two automotive starter driveshaft parts every 16 seconds. A global automotive systems and components supplier contracted with GH IA to develop the machine specifically for a new starter driveshaft line. The design features dual vertical induction scanners with multiple power settings and scan speeds along each driveshaft.

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Universal batch intensive quenching furnace produces strong martensite case

AFC-Holcroft, Wixom, Mich., offers its Universal Batch Intensive Quenching (UBIQ) furnace, developed for the growing IntensiQuench market. Intensive quenching is a very rapid and uniform cooling of steel parts that causes the simultaneous formation of martensite throughout the whole part surface, creating a firm shell. The strong martensite case or shell minimizes part distortion.   Metallurgical processes include neutral hardening, carburizing, carbonitriding, normalizing, and annealing.

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TEM DualBeam systems enable analysis and fabrication of nanoscale devices

FEI Co., Hillsboro, Ore., introduces two DualBeam systems that feature high-quality imaging and fast analysis over the broadest range of samples. The Helios NanoLab 660 DualBeam adds capabilities for specialized applications, such as the fabrication of prototypes for nanometer-scale devices. As shown in the photo, EasyLift’s low-drift, high-precision movements allow simple and consistent creation of traditional TEM lamellae or ultra-thin lamellae via the inverted thinning technique.

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Airbrushed carbon nanofibers

Researchers from North Carolina State University, Raleigh, used airbrushing techniques to grow vertically aligned carbon nanofibers on several different metal substrates, opening the door for incorporating these nanofibers into gene delivery devices, sensors, batteries and other technologies.

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AFM/SEM/FIB system receives Innovation Award

Nanonics Imaging Ltd. (Jerusalem, Israel) announced that its triple beam integrated AFM/SEM/FIB system, the Nanonics 3TB4000, was judged one of the ten best microscopy innovations in 2013 and is the recipient of the prestigious 2013 Microscopy Today Innovation Award.

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Evraz to expand heat treat capacity at Calgary tubular plant by 150%

Evraz North America, Chicago, announces Board approval of its plan to expand heat treat and threading capacity at its tubular facility in Calgary, Alberta. The multimillion dollar project, which will commence next month, includes expanding heat treat capacity by over 150% and threading capacity by about 40%. Work is expected to be completed in the fourth quarter of 2014.

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Researchers explore the microworld using haptic optical tweezers

What if you could reach through a microscope to touch and feel the microscopic structures under the lens? In a breakthrough that may usher in a new era in the exploration of the worlds that are a million times smaller than human beings, researchers at Université Pierre et Marie Curie in France have unveiled a new technique that allows microscope users to manipulate samples using a technology known as “haptic optical tweezers.

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New sensor improves lifespan of high-temperature engines

A temperature sensor developed by researchers at the University of Cambridge, UK, could improve the efficiency, control, and safety of high-temperature engines. The new sensor, or thermocouple, reduces drift by 80% at temperatures of 1200°C, and by 90% at 1300°C, potentially doubling the lifespan of engine components. The thermocouple withstands oxidization and minimizes any contamination to the wires from the metallic sheath.

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Hardide develops polycrystalline diamond coating for drilling tools

Hardide Coatings Ltd., UK, has developed a TSP (thermally stable polycrystalline) diamond coating to extend the life and improve the performance of drilling tools operating in extremely abrasive environments. This is the first successful high-performance coating that can withstand the higher temperatures associated with TSP brazing, extreme loads, and aggressive media.

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Dow Corning joins Imec to advance its temporary wafer-bonding solution

Dow Corning, Midland, Mich., announces that it is among the newest members of Imec, San Francisco. One of the key challenges is the bonding of the device wafer to a carrier wafer prior to wafer thinning, and the safe debonding of the thin wafer after completion of backside processing. This was Dow Corning’s goal when designing its temporary bonding solution, aimed at simple processing with a bi-layer concept comprising an adhesive and a release layer.

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Tin-silver plating chemistry designed for lead-free solder bump plating

Dow Electronic Materials, Marlborough, Mass., announces availability of its Solderon BP TS 6000 tin-silver plating chemistry for lead-free solder bump plating applications. In copper pillar capping applications, it forms a smooth, micro-void free interface post reflow. It features enhanced plating performance, bath stability, and ease of use, thereby enabling the industry’s widest process window with the most robust process flexibility and a competitive cost of ownership.

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Linde to invest $200 million in LaPorte air separation unit

The Linde Group, Munich, Germany, will invest more than $ 200 million to build a large, state-of-the-art air separation unit (ASU), a new gasification train, and supporting equipment and facilities in La Porte, Texas.  The ASU will be the largest operated by Linde in the U.S. and the addition of a new gasification plant will create the world’s largest natural gas based partial oxidation complex for the production of syngas products for petrochemicals.

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New medical alloy features higher x-ray visibility

Scientists and engineers from the Materials and Surface Science Institute (MSSI) at the University of Limerick, Ireland, invented a new metal that will make medical devices inside the body more visible under x-ray. Many medical devices, such as stents and valves, are placed in the body through minimally invasive surgical procedures that are usually performed with the help of medical imaging such as x-ray fluoroscopy. Current materials used to make these devices do not show up well under x-ray.

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Peacock-colored polymer is flexible and thin

A synthetic material that mimics the brightest and most vivid colors in nature and changes color when twisted or stretched was developed by researchers at the University of Cambridge, UK. It could have important applications in the security, textile, and sensing industries.   Instead of through pigments, these “polymer opals” get their color from their internal structure alone, resulting in pure color which does not run or fade.

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Heat Treating Society establishes Emerging Leader award

ASM International, Materials Park, Ohio, announces that the ASM HTS/Surface Combustion Emerging Leader Award has been established to recognize an outstanding early-to-midcareer heat treating professional whose accomplishments exhibit exceptional achievements in the heat treating industry. The award was created in recognition of Surface Combustion’s 100-year anniversary in 2015.

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TSS Members Named ASM Fellow

In 1969, ASM established the honor of Fellow of the Society to provide recognition to members for their distinguished contributions to materials science and engineering and to develop a broad based forum of technical and professional leaders to serve as advisors to the Society.  We are pleased to announce the following TSS members will be among the 2013 inductees.     Mr. Timothy McKechnie, President, Plasma Processes, Inc.

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Boeing and Alcoa form ‘closed-loop’ aluminum recycling program

Boeing, Chicago, and Alcoa, Pittsburgh, announce that they have formed a closed-loop program to significantly increase the recycling of internal aluminum aerospace alloys. The program calls for recycling of 2XXX and 7XXX-series aluminum alloys used in the production of wing and fuselage components of Boeing airplanes. The forms will include aluminum extrusions, sheet, and plate products. At the outset, approximately eight million pounds of aluminum is expected to be recycled annually.

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Plastics used in oil sumps drives down vehicle weight

Royal DSM, the Netherlands, is reducing the weight of the Peugeot 508 with the use of oil sumps injection molded in Akulon Ultraflow polyamide 6. The grade used for the application is Akulon Ultraflow K-FHG7, a 35% glass reinforced, heat stabilized polyamide 6 with good flow properties. It offers significant processing advantages compared to standard polyamide 6 products, while maintaining the required mechanical properties.

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Aleris develops aluminum alloy temper designed for shipbuilding applications

Aleris International Inc., Cleveland, Ohio, has developed  5083-H128, an aluminum alloy temper for marine applications. Exposure to elevated temperatures can increase the susceptibility of aluminum alloys to corrosion, but the new process enables improved resistance in these conditions. It meets the new standards for marine plate as specified in ASTM’s B928-13 standard.

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IBM acquires SoftLayer cloud computing company

IBM, Armonk, N.Y.,  has completed the acquisition of SoftLayer Technologies Inc., Dallas, Texas. SoftLayer joins IBM’s new cloud services division, which combines SoftLayer with IBM SmartCloud into a global platform. The new division, led by General Manager James Comfort, will provide a broad range of choices to both IBM and SoftLayer clients, ISVs, and channel and technology partners.

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Testing system for wind power

SAKOR Technologies, Inc., Okemos, Mich., launched AccuDyne AC Dynamometer system for wind power testing applications. The system can be used by multiple engineering groups to test and verify designs, as well as for quality control testing after manufacturing. It can be used to test both active and passive wind power driveline components- turbines and their associated blade pitch control motors, generators, and wind-sensing devices and motors, and transmissions.

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Flexible hardfacing technology applies superalloys or tungsten carbide to complex geometries

Kennametal Stellite, Goshen, Ind., offers  UltraFlex hardfacing technology for parts with complex geometries, inner diameters, and other non-line-of-sight features.  The UltraFlex treatment deposits a high-quality superalloy or tungsten carbide composite onto substrates with complex geometries without the problems common with welding. The coating easily conforms to intricate shapes and reaches remote locations.

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Alcoa and Rusnano to produce aluminum drill pipe with nanotech coating

Alcoa, Pittsburgh, and Rusnano, Russia, have signed a Memorandum of Understanding to  produce oil and gas aluminum drill pipe finished with a nanotechnology-based antiwear coating. The coating is expected to extend the life of the aluminum pipe by approximately 30% to 40% in aggressive and corrosive drilling environments compared to uncoated aluminum pipe.

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Fort Wayne Metals makes medical grade Nitinol bars 2.28 to 4.75 mm diameter

Fort Wayne Metals, Fort Wayne, Ind.,  manufactures premium medical grade Nitinol ASTM F2063 cold drawn coil into finished discrete lengths of superelastic bar typically 6 ft. long. Diameters range from 2.28 to 4.75 mm with either a natural forming oxide, or centerless ground and polished surface. Its Nitinol chemistry exceeds the governing standard.   Each medical grade of Nitinol material is comprised of near-equal atomic weight percentage of nickel and titanium.

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Two new DualBeams for materials science

FEI Company, Hillsboro, Ore., introduced in July 2013, two new DualBeam systems that feature innovative detection suites that provide high-quality imaging and fast analysis over the broadest range of samples. The new Scios DualBeam is specifically positioned for fast two-dimensional (2D) and three-dimensional (3D) characterization. The Helios NanoLab 660 DualBeam adds capabilities for specialized applications, such as the fabrication of prototypes for nanometer-scale devices.

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Bubble lens bends light beams

Using a few tiny liquid bubbles to bend light beams could open the doors for next-generation, high-speed circuits and displays, according to new research at Penn State, State College. To combine the speed of optical communication with the portability of electronic circuitry, researchers use nanoplasmonics-devices that use short electromagnetic waves to modulate light on the nanometer scale, where conventional optics do not work.

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EAG launches electronics system failure analysis service

Evans Analytical Group (EAG), Santa Clara, Calif.,  has launched a comprehensive electronics system failure analysis service. It is now one of the only companies to focus on the entire system, from electronics to materials, all the way down to failure mechanisms at the IC transistor level. The service includes both electrical testing and materials characterization, using the latest high-resolution imaging and electrical localization tools.

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Shape-memory polymer repeatedly reverses deformation

Researchers from the Institute of Biomaterial Science of the Helmholtz-Zentrum Geesthacht,  Germany, have developed shape-memory polymers that can repeatedly change from one shape to another and then back again when temperatures fluctuate within a selected range. This enables their use as actuators. Until now, polymers with temperature-controlled shape memory could change form only once.

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Indium develops BiAgX lead-free paste for die-attach applications

Indium Corp., Utica, N.Y., announces that Dr. HongWen Zhang, Research Metallurgist, will present “Reliability and Corrosion Resistance of Lead-Free BiAgX Pastes for High-Temperature Die Attach Applications,” at the ASM International Materials Science and Technology Conference October 27-31 in Montreal, Canada. The presentation explains the research involved in identifying lead-free alternatives for high-melting, high lead-containing solder alloys.

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