Earth-friendly truck relies on rice resin

The Ford Motor Co., Dearborn, Mich., is proving that pickups can be green and tough by adding rice hulls to the list of sustainable materials used to build F-150. Plastic reinforced with rice hulls-a byproduct of rice grain-is being used in an electrical harness in the 2014 F-150. The company will need at least 45,000 lb of hulls in the first year.

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Clear hard coating improves durability

Dymax Corp., Torrington, Conn., released OC-4021, a UV-curable, optically clear hard coating typically used in the manufacture of electronic touch-panels, polarized sunglasses, safety glasses and goggles, and LCD polarized displays. The coating, engineered for superior scratch, abrasion, and chemical resistance, is ideal for use with film substrates such as PET and TAC, and is especially suitable for printing applications that require printing on top of the hard coating.

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Olympus OmniScan SX phased-array portable flaw detector is smaller and lighter

Olympus America Inc., Center Valley, Pa.,  introduces  the OmniScan SX, which is 33% lighter and 50% smaller than its predecessor.   Featuring an easy-to-read 8.4-in. touch screen,  the single group OmniScan SX provides a cost-effective solution for linear zero-degree inspections, such as corrosion mapping and composite inspection. It also enables weld inspection using one phased array group or one TOFD channel.   The OmniScan SX comes in two models: the SX PA and SX UT.

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Timken to spin off engineered steels business

The Timken Co., Canton, Ohio, announces that its board of directors has approved a plan to pursue a separation of the company’s steel business from its bearings and power transmission business through a spinoff, creating two publicly traded companies.   A leading global manufacturer of carbon and alloy bar, producing ingot-cast and continuous-cast steel bars for the automotive, bearing, energy and industrial market segments, the separation is designed to improve performance in both companies.

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Air Products acquires EPCO Carbon Dioxide Products

Air Products, Lehigh Valley, Pa., has acquired EPCO Carbon Dioxide Products Inc., a privately-held producer and marketer of liquid carbon dioxide headquartered in Monroe, Louisiana. The acquisition also includes Louisiana Leasing, Ltd. of Illinois, an affiliated company that owns liquid CO2 distribution assets that are solely leased to EPCO.

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3D measuring system offers auto brightness and high-speed stitching

Olympus, Valley, Pa., released LEXT OLS4100 laser confocal microscope system, designed to deliver nanometer-level imaging, accurate 3D measurement, and outstanding surface roughness analysis. It features auto brightness and a new high-speed stitching mode.   Engineered to meet a growing demand for increased measurement precision and wider observation applicability, OLS4100 offers advanced measurement performance at ten-nanometer resolution with a variety of user-friendly performance parameters.

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Self-healing metal (with video)

It was a result so unexpected that Massachusetts Institute of Technology, Cambridge, researchers initially thought it must be a mistake: Under certain conditions, putting a cracked piece of metal under tension-that is, exerting a force that would be expected to pull it apart-has the reverse effect, causing the crack to close and its edges to fuse together.   The surprising finding could lead to self-healing materials that repair incipient damage before it has a chance to spread.

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DARPA awards $1.5m project to develop novel thin-film deposition technologies

Southwest Research Institute, San Antonio, Texas, is working on a $1.5 million, three-year project awarded by the Defense Advanced Research Projects Agency to develop novel technologies for depositing thin films. The contract award is under DARPA’s Local Control of Materials Synthesis (LoCo) program, which is investigating non-thermal approaches for depositing thin-film coatings onto the surfaces of a variety of materials.

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Disorder creates rust protection

A material’s nanostructure is decisive in determining how resistant it is against corrosion   Corrosion eats away 75 billion euros of economic output annually in Germany alone. But it may soon be possible to better assess which steels and other alloys will be affected, and how to limit the damage: An international team led by scientists from the Max-Planck-Institut für Eisenforschung GmbH in Düsseldorf analyzed an amorphous steel comprising iron, chromium, molybdenum, boron, and carbon.

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Protection solution for airplane cables

Commercial airplane manufacturers and aerospace engineers, who need protection against mid-air malfunctions, depend on Device Technologies’ (Southborough, Mass.) FAA-approved grommet and FAR-compliant cable wrap to protect the wiring of critical jetliner components. Spring-Fast Wire Protection Grommet Edging and Protect-Fast Braided Wrap secure and optimize performance of critical electrical systems.

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Skyscrapers get a lift with carbon fiber rope

KONE, Espoo, Finland, announced a new high-rise elevator technology set to break industry limits and enable future elevator travel heights of 1 km (0.62 miles)-twice the distance currently feasible. UltraRope is a completely new hoisting technology that eliminates the disadvantages of conventional steel rope and opens up a world of possibilities in high-rise building design.

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New York’s Marcy Nanocenter to become site for 450-mm computer chip manufacturing

SUNY College of Nanoscale Science and Engineering (CNSE), Albany, N.Y.;  and Mohawk Valley EDGE, Utica, N.Y., announce an expanded partnership through which CNSE will lead development of the Marcy Nanocenter site by serving as the site end user.  The partnership is designed to accelerate the attraction of next-generation 450-mm computer chip manufacturing to the Mohawk Valley by deploying a public-private partnership model similar to the CNSE Global 450-mm Consortium (G450C).   The $4.

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Solar Atmospheres donates heat treating vacuum furnace to ASM International

Solar Atmospheres Inc., Souderton, Pa., has designed and built a lab-size, horizontal, internal quenching furnace that it donated to ASM International for its Teaching Lab. Named “The Mentor,” this $250,000 gift was made by Solar in commemoration of ASM International’s 100th anniversary. The furnace was dedicated in an official ribbon-cutting ceremony at ASM headquarters in Materials Park, Ohio.   “The Mentor” has a hot zone that measures 12 in. wide by 12 in. high by 18 in.

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Twisted light could give bandwidth an upgrade

A new fiber optic technology has the potential to dramatically boost bandwidth for Internet users and providers. Widely studied in molecular biology, atomic physics, and quantum optics, optical vortices (also known as orbital angular momentum, or OAM, beams) were thought to be unstable in fiber, until Siddharth Ramachandran, an engineering professor at Boston University, recently designed an optical fiber that can propagate them.

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Nanovolcanoes for drug delivery

Researchers from North Carolina State University, Raleigh, developed a method for creating “nanovolcanoes” by shining various colors of light through a nanoscale “crystal ball” made of a synthetic polymer. These nanovolcanoes can store precise amounts of other materials and hold promise for new drug-delivery technologies.   The nanovolcanoes are created by placing spherical, transparent polymer nanoparticles directly onto the flat surface of a thin film.

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Metallurgical High Vacuum displays Survivor pumps at ASM Heat Treating Show

Metallurgical High Vacuum, Fennville, Mich., displays its Survivor pumps in Booth #1639 at the ASM Heat Treating Expo. They incorporate multiple oil filters that extend the life of the pump by removing particles and acid that are harmful. This design extends pump life and increases the return on investment significantly. They use a proven oil-sealed rotary piston design for excellent reliability even in demanding operating conditions.

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Samsung mass-producing 4-gigabit DDR4 devices via 20 nm-class process technology

Samsung Electronics Co. Ltd., Japan, is now mass-producing 4-gigabit (Gb) advanced DDR4 memory, for enterprise servers in next-generation data centers. Early market availability of the devices, which use 20 nm-class process technology, will facilitate demand for 16- and 32-gigabyte memory modules. This compares to conventional DRAM of which 8  gigabyte modules using a 30nm-class process technology are still commonplace.

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Inspection system meets new ASTM standards

Due to the recent revisions to ASTM standards F136 and F138, Banner Medical, Carol Stream Ill., installed a multi-axis, computer controlled Ultrasonic Inspection System designed and built by Matec Inspection Companies Inc., Northborough, Mass., for precision ground bars.

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Russian aerospace and turbine industries receive support from Ipsen

With over 140 million consumers, and almost unlimited infrastructure needs, Russia remains one of the most promising markets for U.S. exporters. Within the last few months, Ipsen, Cherry Valley, Ill., has shipped eight TITAN furnaces to Russia for the civil aerospace and land-based turbine engine industries. These shipments were spread throughout Russia to cities including, but not limited to, Ufa, Perm, and Voronezh.

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Solar Atmospheres heat treats thousand-pound stainless steel exhaust duct

Solar Atmospheres of Western Pennsylvania, Hermitage, Pa., recently thermally processed in vacuum a 410 stainless steel fabrication 90 in. high by 75 in. wide and weighing 1060 lb. The finish-machined weldment is an exhaust duct used exclusively for testing jet engines. This intricate piece was vacuum hardened and tempered per AMS 2759/5D, Type 4 Class A to HRC 25-33.   In order to meet this stringent specification, the part was thermocoupled in both the thin and heavy sections of the weldment.

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Leica Microsystems launches high-precision scanning stage for stereo microscopes

Leica Microsystems, Buffalo Grove, Ill., launches a high-precision scanning stage for stereo microscopes and macroscopes, the Leica LMT260 XY Scanning Stage. To ensure successful experiments, it offers a repeatability of 0.25 µm for samples weighing less than 0.5 kg, and of 1 µm for heavier loads of 1.5 kg. This repeatability is reached at a resolution of 5 nm. Such precision is especially interesting for users who perform time-lapse experiments such as mark and find, or multi-well screenings.

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Century Aluminum acquires Sebree smelter

Century Aluminum Co., Chicago Ill., announces that its wholly owned subsidiary has completed the transaction with Rio Tinto Alcan Inc. to acquire substantially all of the assets of the Sebree aluminum smelter. The Sebree smelter, located in Henderson County, Kentucky, has an annual production capacity of 205,000 metric tons of primary aluminum. Century Aluminum Company owns primary aluminum capacity in the United States and Iceland.

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Smart materials used in earthquake-resistant bridges

Bridges are a main component of the transportation infrastructure as we know it today. There are no less than 575,000 highway bridges nationwide, and more than $5 billion are allocated yearly from the federal budget for bridge repairs.   Over the past couple of decades, increasing seismic activity around the world has been identified as an impending threat to the strength and well-being of our bridges. Earthquakes have caused bridge collapses in the U.S.

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