Flexible induction heating coil is designed for large unusual shapes

Ambrell, an Ameritherm company, Scottsville, N.Y., has released the flexible, 25 ft EasyCoil. It can be used with Ambrell Ekoheat induction heating systems-up to the 250 kW model-and is designed for large, oddly shaped parts that cannot be heated with a traditional copper coil. The EasyCoil is ideal for slow and bulk heating applications such as preheating, annealing, stress relieving, die heating, and much more.

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Carbon-nanotube/copper composite has 100 times the ampacity of copper alone

Researchers at the National Institute of Advanced Industrial Science and Technology (AIST), Japan, report that they have developed a high-performance composite made of carbon nanotubes and copper. Ampacity represents the maximum current-carrying capacity of a material. The composite combines the high ampacity of carbon nanotubes with the high conductivity of copper. As a result, the composite has the conductivity of copper with 100 times the ampacity of copper.

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ThyssenKrupp Aerospace announces new contract with Cessna

ThyssenKrupp Aerospace North America, Hutchinson, Kan., announces that it has entered into a three-year contract extension with Cessna Aircraft Company to remain its service provider for aluminum sheet products and related supply chain services. The company will service Cessna’s facilities in Wichita, Kan., as well as Cessna’s key subcontractors throughout the North American region.   ThyssenKrupp is a diversified technology and materials group based in Essen, Germany.

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Seco/Warwick to deliver vacuum carburizing furnace line to ThyssenKrupp

Seco/Warwick Corp., Meadville, Pa., has received an order for a CaseMaster Evolution vacuum carburizing furnace line that includes a washer/tempering unit, loaders, and line control system with single load tracking. The system is dedicated to the treatment of automotive steering system components. The contract was signed in August 2013 with ThyssenKrupp Presta de Mexico S.A. de CV, and the turnkey production cell will be delivered in the second quarter of 2014.

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Support for women in STEM

Women now make up nearly half the workforce, yet only 23% of workers in STEM-related jobs are women. A way to combat this trend is to find support from peers in a formalized way.

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Praxair to increase capacity at its New Mexico plant to 300 tons per day of liquid nitrogen

Praxair Inc., Danbury, Conn., has started up a second nitrogen plant at its facility in Kirtland, N.M., to support growing nitrogen demand in the San Juan basin, which includes southwestern Colorado and northwestern New Mexico. The new plant, along with an additional liquefier expansion to be completed later this year, will increase total capacity at the site to 300 tons per day of liquid nitrogen.

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Integral furnace innovations discussed at Heat Treat 2013

Ralph P. Poor, Surface Combustion Inc., Maumee, Ohio, presented “Batch Integral Quench Furnace Innovations: Heating, Quenching, Automation” at Heat Treat 2013 in Indianapolis. Original batch integral quench (BIQ) furnace technology was introduced in the 1950’s, and the paper covered innovations for the 21st Century.   Sealed quench furnace designs mate a quench to a carburizing hot zone, with the goal of maximizing throughput and uniform properties.

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Thin aluminum sheet foam provides 30% to 50% increase in bending strength

Researchers at North Carolina State University, Raleigh, have fabricated strong heat-resistant sheets of aluminum foam by depositing a foaming agent between two thin sheets of aluminum dotted with indentations, then heating until the agents decomposed and formed pores.  The foamed aluminum weighs about 20 to 30% less than the bulk material, yet offers a 30 to 50% increase in bending strength. The tensile strength is nearly identical to that of the original sheet metal.   Prof.

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Furnace combines low-pressure carburizing and vacuum sintering

Hoganas AB, Bruksgatan, Sweden, announces the implementation of a combined vacuum sintering and low pressure carburizing (LPC) furnace technology to provide more cost-efficient and higher quality PM component solutions. LPC also results in reduced distortions during the heat treatment process and consequently improves the overall dimensional quality and tolerances of PM components.   Chromium-alloyed powders provide a cost-efficient way to manufacture high-performance applications.

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Bruker X-ray crystallography system features high-speed data acquisition

Bruker AXS, Germany, launches the ECO series for X-ray fluorescence, X-ray diffraction, and chemical X-ray crystallography. The D8 Quest ECO X-ray chemical crystallography system features the new Photon 50 CMOS detector, which is two times larger than traditional CCD cameras. It is capable of high-speed data collection in shutterless operation mode, ensuring excellent quality of data and unprecedented data acquisition speed.

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Zwick Science Award 2013

Have you published a scientific paper related to materials testing? Zwick will reward the most innovative use of a materials testing machine for ground-breaking research. The entry deadline is November 30, 2013.   The development and use of new materials and technologies has always played an essential role. A substantial part of this development takes place in universities.

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PhoenixTM develops thermal barrier for aluminum brazing

Phoenix Thermal Measurement, Clearwater, Fla., has developed a new thermal barrier designed for use in brazing aluminum parts. It addresses the problems of protection from hydrofluoric acid produced from chemicals in the flux combining with moisture within the thermal barrier, and oxygen in the air leaking from the thermal barrier that can “pollute” the nitrogen atmosphere inside the furnace.

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IHEA announces 2013-2014 board and officers

The Industrial Heating Equipment Association, Taylor Mill, Ky., recently announced its 2013-14 Board of Directors and Officers. Serving as president (shown in the photo) is Tim Lee of Maxon, a division of Honeywell. Bob Green of Bloom Engineering was named IHEA Vice-President, and B.J. Bernard of Surface Combustion was elected Treasurer. Outgoing president Mike Shay of Elster Kromschröder, assumes the role of Past President.

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New POL converter module series introduced

Allegro MicroSystems LLC, Worcester, Mass., released a new POL converter module series. The BR200 series are thin POL converter modules with an industry standard exterior shape and footprint that are responsive to very high speed loads and compatible with ceramic capacitors. These POL converter modules have been designed with higher efficiency, increased power density and are offered in a thinner package that most competitive solutions on the market today.

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Ipsen ships 27 vacuum furnaces for aerospace, medical, and other industries worldwide

Ipsen Group, Cherry Valley, Ill., will be shipping 27 vacuum furnaces to diverse customers and regions all over the world.  Model types to be shipped include thirteen Titan  furnaces, four TurboTreater furnaces, two vertical bottom-loading furnaces, two Turbo2Treaters, two VFCK (vacuum furnace with convection heating) models, one VFS  HEQ (horizontal external quench), one MetalMaster, one Vacuum Oil Quench with AvaC carburizing, and one VTL (vertical top load) furnace.

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Induction heating machine hardens and tempers two parts in 16 seconds

GH Induction Atmospheres, Rochester, N.Y., has built an innovative induction heating machine that processes two automotive starter driveshaft parts every 16 seconds. A global automotive systems and components supplier contracted with GH IA to develop the machine specifically for a new starter driveshaft line. The design features dual vertical induction scanners with multiple power settings and scan speeds along each driveshaft.

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Universal batch intensive quenching furnace produces strong martensite case

AFC-Holcroft, Wixom, Mich., offers its Universal Batch Intensive Quenching (UBIQ) furnace, developed for the growing IntensiQuench market. Intensive quenching is a very rapid and uniform cooling of steel parts that causes the simultaneous formation of martensite throughout the whole part surface, creating a firm shell. The strong martensite case or shell minimizes part distortion.   Metallurgical processes include neutral hardening, carburizing, carbonitriding, normalizing, and annealing.

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TEM DualBeam systems enable analysis and fabrication of nanoscale devices

FEI Co., Hillsboro, Ore., introduces two DualBeam systems that feature high-quality imaging and fast analysis over the broadest range of samples. The Helios NanoLab 660 DualBeam adds capabilities for specialized applications, such as the fabrication of prototypes for nanometer-scale devices. As shown in the photo, EasyLift’s low-drift, high-precision movements allow simple and consistent creation of traditional TEM lamellae or ultra-thin lamellae via the inverted thinning technique.

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Airbrushed carbon nanofibers

Researchers from North Carolina State University, Raleigh, used airbrushing techniques to grow vertically aligned carbon nanofibers on several different metal substrates, opening the door for incorporating these nanofibers into gene delivery devices, sensors, batteries and other technologies.

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AFM/SEM/FIB system receives Innovation Award

Nanonics Imaging Ltd. (Jerusalem, Israel) announced that its triple beam integrated AFM/SEM/FIB system, the Nanonics 3TB4000, was judged one of the ten best microscopy innovations in 2013 and is the recipient of the prestigious 2013 Microscopy Today Innovation Award.

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Evraz to expand heat treat capacity at Calgary tubular plant by 150%

Evraz North America, Chicago, announces Board approval of its plan to expand heat treat and threading capacity at its tubular facility in Calgary, Alberta. The multimillion dollar project, which will commence next month, includes expanding heat treat capacity by over 150% and threading capacity by about 40%. Work is expected to be completed in the fourth quarter of 2014.

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Researchers explore the microworld using haptic optical tweezers

What if you could reach through a microscope to touch and feel the microscopic structures under the lens? In a breakthrough that may usher in a new era in the exploration of the worlds that are a million times smaller than human beings, researchers at Université Pierre et Marie Curie in France have unveiled a new technique that allows microscope users to manipulate samples using a technology known as “haptic optical tweezers.

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New sensor improves lifespan of high-temperature engines

A temperature sensor developed by researchers at the University of Cambridge, UK, could improve the efficiency, control, and safety of high-temperature engines. The new sensor, or thermocouple, reduces drift by 80% at temperatures of 1200°C, and by 90% at 1300°C, potentially doubling the lifespan of engine components. The thermocouple withstands oxidization and minimizes any contamination to the wires from the metallic sheath.

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Hardide develops polycrystalline diamond coating for drilling tools

Hardide Coatings Ltd., UK, has developed a TSP (thermally stable polycrystalline) diamond coating to extend the life and improve the performance of drilling tools operating in extremely abrasive environments. This is the first successful high-performance coating that can withstand the higher temperatures associated with TSP brazing, extreme loads, and aggressive media.

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Dow Corning joins Imec to advance its temporary wafer-bonding solution

Dow Corning, Midland, Mich., announces that it is among the newest members of Imec, San Francisco. One of the key challenges is the bonding of the device wafer to a carrier wafer prior to wafer thinning, and the safe debonding of the thin wafer after completion of backside processing. This was Dow Corning’s goal when designing its temporary bonding solution, aimed at simple processing with a bi-layer concept comprising an adhesive and a release layer.

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Tin-silver plating chemistry designed for lead-free solder bump plating

Dow Electronic Materials, Marlborough, Mass., announces availability of its Solderon BP TS 6000 tin-silver plating chemistry for lead-free solder bump plating applications. In copper pillar capping applications, it forms a smooth, micro-void free interface post reflow. It features enhanced plating performance, bath stability, and ease of use, thereby enabling the industry’s widest process window with the most robust process flexibility and a competitive cost of ownership.

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Linde to invest $200 million in LaPorte air separation unit

The Linde Group, Munich, Germany, will invest more than $ 200 million to build a large, state-of-the-art air separation unit (ASU), a new gasification train, and supporting equipment and facilities in La Porte, Texas.  The ASU will be the largest operated by Linde in the U.S. and the addition of a new gasification plant will create the world’s largest natural gas based partial oxidation complex for the production of syngas products for petrochemicals.

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New medical alloy features higher x-ray visibility

Scientists and engineers from the Materials and Surface Science Institute (MSSI) at the University of Limerick, Ireland, invented a new metal that will make medical devices inside the body more visible under x-ray. Many medical devices, such as stents and valves, are placed in the body through minimally invasive surgical procedures that are usually performed with the help of medical imaging such as x-ray fluoroscopy. Current materials used to make these devices do not show up well under x-ray.

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