St. Olaf researchers built a computer that doesn’t require electricity

Researchers from St. Olaf College and Syracuse University have built mechanical computers made entirely of common materials that can perform simple calculations without electricity or batteries. Led by St. Olaf College physics professor Joey Paulsen, the team used steel springs and bars to create devices that store and process information by physically responding to motion and force. One machine counts how many times it is moved, another determines whether it has been pushed an odd or even number of times, and a third remembers whether it experienced a medium or large force, demonstrating that everyday materials can both retain memory and perform basic computation.

“We now have a rational way of building these machines that can perform simple computations without a computer chip or a power source,” Paulsen said.

Key findings from the research include:

  • Mechanical computers can perform simple computations without a computer chip or power source.
  • Mechanical computers are able to harvest their power from physical force, rather than electricity.
  • Proof of design that mechanical computers could be a viable alternative to conventional computers in harsh settings—such as extreme temperatures or exposure to corrosive chemicals—when only simple computations are needed.

“Our results are one step towards designing materials that can sense their environment, make a decision, and then respond,” said Paulsen. “Frequently called smart materials, what we learned could help improve people’s lives by having more responsive artificial limbs or tactile rooms.”

Paulsen recommends that future research on mechanical computers focus on understanding their limitations and scalability. Under his leadership, St. Olaf students are currently testing how the state of one rotor affects its interaction with a second rotor –– and potentially a third. This research will continue in the coming months, with opportunities for students to participate through the college’s Collaborative Undergraduate Research and Inquiry (CURI) program.

For more information:  Nature Communications

Image: St. Olaf College students Faten Abu Al Ardat ‘27 and Harry Maakestad ‘26 work on building the mechanical computer.

Graphene just defied a fundamental law of physics

Scientists have observed electrons in graphene flowing like a nearly frictionless liquid, revealing an unusual quantum state that challenges long-standing assumptions in physics and could enable future technologies. Physicists have long sought evidence that electrons can behave collectively as a smooth fluid governed by universal quantum properties, but such behavior is difficult to detect because atomic defects and impurities in real materials typically disrupt these effects. The new observation overcomes those challenges, offering rare experimental insight into electron behavior under exceptionally clean and controlled conditions.

Now, researchers at the Department of Physics, Indian Institute of Science (IISc), working with collaborators from the National Institute for Materials Science in Japan, have finally identified this elusive quantum fluid in graphene. This material consists of a single layer of carbon atoms arranged in a flat sheet. Their findings, reported in Nature Physics, open a new path for studying quantum phenomena and position graphene as a powerful platform for exploring effects that were previously out of reach in laboratory settings.

“It is amazing that there is so much to do on just a single layer of graphene even after 20 years of discovery,” says Arindam Ghosh, Professor at the Department of Physics, IISc, and one of the corresponding authors of the study.

Breaking a Fundamental Law of Physics

To uncover this behavior, the team created exceptionally clean graphene samples and carefully measured how they conduct both electricity and heat. What they found was unexpected. Instead of increasing together, the two properties moved in opposite directions. As electrical conductivity rose, thermal conductivity dropped, and vice versa.

This result directly contradicts the Wiedemann-Franz law, a well-established principle that states heat and electrical conduction in metals should be proportional. The researchers observed deviations from this law by more than 200 times at low temperatures, revealing a striking separation between how charge and heat move through the material.

A Universal Quantum Connection

Despite this unusual split, the behavior is not random. Both types of conduction appear to follow a universal constant that does not depend on the material itself. This constant is tied to the quantum of conductance, a fundamental quantity that describes how electrons move at the smallest scales.

The Dirac Fluid and Liquid-Like Electrons

This remarkable effect occurs at a special condition known as the “Dirac point,” where graphene sits at a boundary between being a metal and an insulator. By adjusting the number of electrons, researchers can reach this precise state.

At this point, electrons stop behaving like individual particles. Instead, they move collectively, flowing like a liquid. This fluid-like motion resembles water but with far lower resistance to flow. “Since this water-like behaviour is found near the Dirac point, it is called a Dirac fluid — an exotic state of matter which mimics the quark-gluon plasma, a soup of highly energetic subatomic particles observed in particle accelerators at CERN,” says Aniket Majumdar, first author and PhD student at the Department of Physics. The team also measured how easily this fluid flows and found that its viscosity is extremely low, making it one of the closest realizations of a perfect fluid ever observed.

A New Window Into Extreme Physics

These results establish graphene as an accessible and cost-effective system for exploring ideas that are usually associated with extreme environments. Scientists can now investigate phenomena linked to high-energy physics and astrophysics, including black-hole thermodynamics and entanglement entropy scaling, within a laboratory setting.

Future Applications in Quantum Technology

Beyond its scientific importance, this discovery could have practical implications. The presence of a Dirac fluid in graphene may enable the development of highly sensitive quantum sensors. Such devices could amplify extremely weak electrical signals and detect faint magnetic fields, opening the door to new technologies in sensing and measurement.

For more information: Nature Physics

Researchers use large language models to discover recipes for novel materials

Researchers at the University of Rochester have developed an artificial intelligence-based method that uses large language models, similar to ChatGPT, to help chemical engineers discover and manufacture new materials, potentially accelerating efforts such as converting carbon dioxide into fuel. The approach allows researchers to describe desired materials in natural language, receive AI-generated recommendations for experimental procedures, and iteratively refine those experiments by feeding results back into the model. By lowering technical barriers to using AI in catalysis research, the method aims to speed experimentation, improve accessibility and advance materials discovery.

“We’re able to leverage the pre-trained knowledge of large language models and well-established statistical methods for materials discovery to help us as researchers navigate large experimental design spaces more efficiently,” says Marc Porosoff, an associate professor in the Department of Chemical and Sustainability Engineering.

Porosoff likens the new AI method to describing a cup of coffee, noting that someone could describe the coffee by its taste, color, and aroma, or by the type of beans, grind size, apparatus, and water temperature used to make the brew. Both representation methods describe the same cup of coffee, but the second approach gives you a recipe to reproduce it that others can easily replicate.

Porosoff and his team are applying the same principle to catalysts for energy applications, using language-based representations to describe materials not just by their properties, but by the steps needed to create them.

To build on their success, the US Department of Energy Advanced Research Projects Agency-Energy (ARPA-E) announced it will provide nearly $3 million in funding to apply the URochester team’s method toward creating catalysts for the production of fuel from abundant materials, specifically methanol and ethanol from carbon dioxide and hydrogen. Porosoff will lead a multi-institution project team that includes URochester, Virginia Polytechnic Institute and State University, Stanford University, Northwestern University, A*STAR Institute of Sustainability for Chemicals, Energy and Environment (ISCE2) in Singapore, and OxEon Energy, a small business based in Salt Lake City.

Leveraging the power of LLMs

Traditional AI methods for materials discovery typically use a strategy called Bayesian optimization to identify and design the best candidates. But the result is complex numerical data about a material’s structure, which requires deep expertise to use effectively. The new LLM method instead produces a set of procedures that researchers can easily understand, execute, and verify to determine if the experiment’s output matches the predicted results.

This can be extremely useful for working with complex materials such as trimetallic catalysts, which are made of three metals.

“Our method reduces the technical barrier associated with using Bayesian optimization, which is a well-established method for efficiently exploring large and complicated parameter spaces,” says Shane Michtavy, a URochester chemical engineering PhD student who helped develop the AI method, synthesize materials, and run the chemical reactions described in the paper. “Using pre-trained LLMs allows users to explore using less data than traditional models, as they are deployed in a frozen state with built-in knowledge of the physical world and catalysis.”

The paper shows how the researchers applied the method to several live experiments, including one to identify catalysts for turning carbon dioxide and hydrogen into carbon monoxide and water using trimetallic catalysts made from low-cost metals. Porosoff says that there are about 360,000 possible experiments that could have been run to find the ideal catalyst, but by using procedures produced by the AI model and providing it with the results from the experiments, they were able to find an ideal candidate in just ten experiments.

The study was supported by funding from the National Science Foundation, the National Institutes of Health, and the US Department of Energy. Additional authors included Mayk Caldas, technical staff at Edison Scientific.

Next steps

Now that they have shown the model works as a proof of concept in the lab, Porosoff aims to take the method further using the funding announced through ARPA-E’s Catalytic Application Testing for Accelerated Learning Chemistries via High-throughput Experimentation and Modeling Efficiently (CATALCHEM-E) program.

“Right now, it takes a decade or longer to go from conceptualizing a new catalyst to testing it in a lab to putting it in a real reactor,” says Porosoff. “The CATALCHEM-E program aims to cut that by an order of magnitude to a single year, and we think using AI with text-based representations will be a big factor in shortening the development cycle.”

Porosoff and his collaborators will first demonstrate their workflow on carbon dioxide-to-methanol and then extend the process to higher alcohols such as ethanol, which is a key additive for gasoline and used in pharmaceuticals, cosmetics, and many other applications. Ultimately, they hope to commercially deploy the model for industries to create catalysts to synthesize alcohols for fuel.

For more information: ACS Central Science

Solar Atmospheres expands California operations with new 10-bar vacuum furnace

Solar Atmospheres, Fontana, California, announced the installation and commissioning of a new 10-bar vacuum furnace at its California facility. Manufactured by sister company Solar Manufacturing, the horizontal furnace features a hot zone measuring 48-in. wide by 48-in. high by 96-in. deep, with a maximum load capacity of 12,000 pounds and an ultimate vacuum level of 1×10⁻⁶ Torr. The furnace expands the facility’s high-pressure quenching capabilities for processing titanium and high-performance alloys serving the aerospace, defense, medical, and power generation markets. “This investment gives our customers another regional solution for high-pressure quenching of large components and heavy workloads,” said Derek Dennis, President of Solar Atmospheres California.

Read further here

Harper International promotes new CEO and COO

Harper International, Buffalo, New York, announced the promotion of Janelle Camesano to Chief Executive Officer and John Schenk to Chief Operating Officer. Camesano, who holds an MBA and PHR certification, has been with Harper for 13 years, rising through human resources and administration roles before assuming the top leadership position. Schenk has been part of the Harper team for over 14 years, most recently serving as Vice President of Operations. The leadership transition reflects an internal succession at the global thermal processing equipment manufacturer, which provides customized furnace, kiln, and oven systems for production of advanced materials including carbon fiber, battery materials, and technical ceramics.

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Wisconsin Oven ships draw batch oven to the military

Wisconsin Oven Corp., East Troy, Wisconsin, announced the shipment of an Electrically Heated Standard Draw Batch Oven (SDB Series) to a United States Military Base. The industrial oven will be used for heat treating aerospace components and features combination-style airflow delivering both horizontal and vertical upward flow for optimal heating rates and consistent temperature distribution. Temperature uniformity of ±5°F was verified at set points of 200°F, 700°F, and 1200°F in accordance with a Class 1 Temperature Uniformity Survey per AMS 2750H. The oven incorporates CAN-style construction with a heavy plate exterior and 6 inches of high-temperature industrial insulation, a 15,000 CFM recirculation system with variable frequency drive, and a UL508A-certified control panel.

Read further here

Boeing commits $7 million CAD to Vac Aero for vacuum furnace purchase

Boeing announced a $7 million CAD commitment to Vac Aero International Inc., a Canadian aerospace and defence supplier with operations in Ontario and Quebec, as part of the CP8A Poseidon Industrial and Technological Benefits (ITB) program. Boeing will purchase two vacuum furnaces for its Tube, Duct and Reservoir Center in Algona, Washington, where they will heat treat tube and duct assemblies critical to various Boeing airplane programs and select space and defense work. “This ITB investment underscores Boeing’s commitment to Canada following the CP8A Poseidon selection and to modern manufacturing and Canadian small businesses,” said Al Meinzinger, Boeing Canada President. Vac Aero CEO Michael Miasek noted the purchase commitment will allow the company to further expand its Canadian manufacturing capacity.

Read further here

One Minute Mentor: Type W1 Tool Steels

W1 steels are capable of hardening to high surface hardness and soft core, which is useful in some shock applications. They are low-cost tool steels with fair to good wear resistance as carbon content increases. As they are water quenched and have poor dimensional stability, their use is limited to fairly uniform sections with a minimum amount of stress risers; in other applications quench cracking can occur. Figure 1 shows an isothermal transformation diagram for a W1 steel.

For more information, click on the link below (subscription required). Then scroll to Figure 1.Rafael Agnelli Mesquita; Reinhold Schneider; Cristiane Sales Gonçalves, *Heat Treating of Cold-Work Tool Steels — Low- and Un-Alloyed Water and Oil Hardening Steels*, ASM International, 2014 [https://doi.org/10.31399/asm.hb.v04d.a0005972](https://doi.org/10.31399/asm.hb.v04d.a0005972)

Fort Wayne Metals receives Medtronic 2025 Supplier Innovation Excellence Award

Fort Wayne Metals, Fort Wayne, Indiana, received Medtronic’s 2025 Supplier Innovation Excellence Award for its nitinol melt program, which Medtronic recognized for strengthening global supply chain resilience and supporting the advancement of life-improving medical technologies.

Fort Wayne Metals is a fully integrated nitinol supplier, controlling every step of the manufacturing process from ingot melting through custom finishing of wires, tubes, and components. The company began working with nitinol in 1991 and established a dedicated melt facility in 2012. Between 2022 and 2024, production of melted nitinol for medical applications doubled, and a second vacuum arc remelting (VAR) furnace brought online in early 2025 positions the company to double output again. Melted nitinol now represents 74 percent of all nitinol products the company sells.

“Our goal is to enable our customers to develop their innovations, from nitinol melt to custom finishing of products,” said Scott Glaze, President and CEO of Fort Wayne Metals. The award reflects the company’s role as a critical upstream supplier to medical device manufacturers developing stents, guidewires, and implantable components that rely on nitinol’s unique superelastic and shape memory properties.

Fort Wayne Metals employs more than 2,000 people across its Fort Wayne, Indiana headquarters and facilities in Columbia City, Indiana, and Galway, Ireland.

[Read further here](https://www.medicaldesignandoutsourcing.com/medtronic-nitinol-supplier-fort-wayne-metals/)

Dynalloy transfers Flexinol actuator wire technology to insulin pump leader

Dynalloy Inc., Irvine, California, announced the transfer of its Flexinol actuator wire technology, equipment, personnel, and know-how to support vertical integration at one of the world’s largest providers of insulin pump delivery products. The agreement also includes exclusivity for direct-to-human drug delivery applications.

Flexinol actuator wires are made of nickel-titanium shape memory alloy and contract when electrically heated, functioning as compact, silent, lightweight actuators ideally suited for the precise mechanisms required in miniaturized medical devices. The technology transfer enables the insulin pump manufacturer to integrate advanced SMA actuator capabilities directly into its production operations.

In response to the transfer, Dynalloy has relocated to new state-of-the-art facilities to support increased Flexinol actuator wire manufacturing and related value-added products and sub-assemblies for its broader customer base spanning automotive, consumer electronics, aerospace, and industrial automation applications.

[www.dynalloy.com](https://www.dynalloy.com)

Integer to showcase neuromodulation innovations and fast-charge battery at NANS 2026

nteger Holdings Corporation, Plano, Texas, showcased its latest advancements in neuromodulation and next-generation miniaturized active implantable medical devices at the North American Neuromodulation Society Annual Meeting in Las Vegas, January 22-25, 2026.

The company highlighted the Xcellion Gen 3 Fast Charge lithium ion battery, which delivers best-in-class runtime and can recharge in as little as 30 minutes. Integer also demonstrated end-to-end contract development and manufacturing capabilities spanning high-performance batteries, fully integrated implantable pulse generators, and lead systems designed to accelerate development timelines and reduce risk for device companies bringing novel therapies to market.

“Miniaturization is transforming the future of implantable technologies, and we’re proud to partner with customers to make that future a reality,” said Jim Stephens, President of Cardiac Rhythm Management & Neuromodulation at Integer.

Integer Holdings is among the world’s largest medical device contract development and manufacturing organizations, serving cardiac rhythm management, neuromodulation, and cardiovascular markets. Its brands include Greatbatch Medical and Lake Region Medical.

[www.integer.net](https://www.integer.net)

Ilika completes first commercial Stereax electrode delivery to Cirtec Medical

Cirtec Medical, Brooklyn Park, Minnesota, has received the first commercial batch of Stereax solid-state battery electrodes from Ilika, Southampton, United Kingdom, for Stereax M300 production. The delivery fulfills the first revenue-generating order under a commercial supply arrangement initiated in January 2026.

The electrodes will support Stereax M300 batteries used in validation and customer sampling across multiple active implantable medical device categories, including implanted sensors, neurostimulators, orthopedic implants, orthodontic wearables, and ophthalmology devices. The Stereax M300 is an ultra-thin, millimeter-scale, rechargeable solid-state battery containing no liquid or polymer components, designed specifically for implantable applications.

“Our close technical cooperation with Ilika has developed into an effective operational partnership, ensuring customers receive the highest quality product for device integration,” said Shawn Martin, Vice President at Cirtec Medical.

Cathode manufacturing remains at Ilika’s UK facility as the most complex production step, while primary battery manufacturing occurs at Cirtec’s facility in Lowell, Massachusetts. The milestone marks Ilika’s transition from technology development to commercial supply in the medical device battery market.

[www.cirtecmed.com](https://www.cirtecmed.com)

Smith+Nephew signs exclusive US distribution agreement with RMR Ortho for nitinol fixation system

Smith+Nephew, Watford, United Kingdom, announced an exclusive US distribution agreement with RMR Ortho to add the A’TOMIC Nitinol Fixation System to its Trauma, Foot & Ankle, and Hand & Wrist portfolio.

The A’TOMIC system leverages proprietary manufacturing methods and the unique properties of nitinol to provide compressive fixation implants featuring a wide bridge with barbed, round legs that match drill holes. The system is engineered to achieve stability of fusion, fracture, and osteotomy sites through high strength and active compression, designed to improve implant integrity and patient comfort.

“This partnership strengthens Smith+Nephew’s fixation portfolio by adding a dynamic compression fixation solution that complements our existing technologies,” said Scott Gunn, Vice President of U.S. Marketing, Trauma, Extremities, and Shoulder at Smith+Nephew. The agreement expands the company’s ability to participate in high-frequency fracture and arthrodesis procedures while leveraging established Extremities and Trauma sales channels.

“Partnering with Smith+Nephew represents an important step forward as we continue to expand access to the A’TOMIC Nitinol Fixation System across key U.S. territories,” said Joe Ritz, CEO of RMR Ortho.

Smith+Nephew is a global medical technology company operating in more than 100 countries with approximately 18,000 employees.

[www.smith-nephew.com](https://www.smith-nephew.com)

Materials modeling improved by giving atoms freedom

Researchers from Lawrence Livermore National Laboratory (LLNL), Calif., created a new model for crystal defects at realistic temperatures. As most materials, especially metals and ceramics, are crystals, their atoms are arranged in three-dimensional lattices that repeat the same exact pattern, over and over again. But there’s a well-known saying in materials science: “Crystals are like people. It is the defects that tend to make them interesting.”

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Ancient zircon crystals offer a glimpse into early Earth history

To determine what Earth was like early in its lifetime, researchers turn to minerals called zircons, which are resilient against physical and chemical alteration over time and thus preserve a precise chemical record about the moments in which they were formed. Some of the oldest zircon crystals are 4.4 billion years old. Now, a new study at the California Institute of Technology (Caltech) examines these most ancient zircon grains and discovers evidence for two key findings.

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Nanoscale hotspots in OLEDs may shorten their lifespans in phones, TVs

University of Michigan engineers have found that the light in OLED displays comes from nanoscale hotspots—some of which flicker—rather than from a perfectly uniform surface, a behavior that could shorten device lifespans by causing certain areas to carry more current and burn out faster. The studysuggests that these uneven emission patterns may also affect the performance of organic electronics such as solar cells and transistors. As a potential fix, researchers propose using crystalline instead of amorphous structures to improve durability. The work was supported by the U.S. Department of Energy and Universal Display Corp.

 

Charge rivers in hilly OLED energy landscapes

“The calculations that motivated us to look for this are actually pretty old. In the mid-2000s, people were predicting what they called a current channeling phenomenon,” said Chris Giebink, U-M professor of electrical and computer engineering and also senior author of the study. “You could liken it to a hilly landscape. The electrons, or charge carriers, that move through the device tend to want to follow the lowest energy pathways, so they’ll travel along the valleys.”

Charge carriers come in two flavors, electrons and positively charged “holes,” which run in opposite directions through the landscape. Where those rivers cross, light-emitting molecules convert electron-hole pairs into photons, or particles of light.

Because some valleys are deeper than others, they tend to support high-traffic rivers of charge carriers, with densities that are thought to be 10 to 100 times higher than the rest of the material. In contrast, crystalline materials are more uniform. Their landscape is flatter, leading the charge carriers to spread out more evenly, reducing the hotspot effect.

Spotting nanoscale hotspots with superresolution

Theory suggests that the hotspots are just a few tens of nanometers across. They appear as graininess in images from an optical microscope, which is limited to details of a couple hundred nanometers or bigger. 

“An initial concern was whether we were seeing a microscope artifact,” said Joshua Springsteen, a Ph.D. student in electrical and computer engineering and first author of the study. “We examined the same area of the device with our microscope using both photoluminescence and electroluminescence, confirming that it was an electrical phenomenon.”

Because some of the lights flicker and aren’t always in sync, Springsteen could take a video of the device and run it through software that keyed in on the changes in brightness when one hotspot switched off while another stayed on. This technique, called superresolution optical fluctuation imaging, helped the team confirm that the hotspots were smaller than half the wavelength of the green light they emitted.

The researchers believe the blinking is due to charge carriers that are temporarily trapped in dips in the energy landscape. When that happens, they act more like dams, repelling other charge carriers, which seek alternate routes and cause downstream hotspots to go dark. Eventually, the charge carrier absorbs enough heat to pop back out of the dip, and the original hotspot lights up again. Because the flickering hotspots aren’t in sync, the human eye perceives amorphous OLEDs as glowing steadily.

To confirm that they had the mechanism right, the team used those earlier calculations that showed where charge-carrier rivers flow and meet. Springsteen took these theoretical freeze-frames and processed them to mimic the way the hotspots would have been blurred by the superresolution microscopy technique they used. These modified modeling images resembled the experimental images well enough that the team is confident they were seeing the hotspots.

The device was built in the Lurie Nanofabrication Facility and studied at the Michigan Center for Materials Characterization, both of which are operated and maintained with support from indirect cost allocations in federal grants.

For more information:  Michigan Center for Materials Characterization

Image: Hotspots appear in an optical microscope image examining the surface of a green OLED, processed to quantify brightness. These hotspots may limit the lifetimes of amorphous OLEDs. Image: Joshua Springsteen, Optoelectronic Components and Materials Group, University of Michigan.

Tough, reusable adhesive can glue a variety of materials

Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a reusable adhesive made from waste polymers that is stronger than commercial glues, works in wet and dry conditions, and bonds materials ranging from wood and glass to metal and plastics. Inspired by mussels’ sticking power, the adhesive uses reversible chemical crosslinkers that let it soften, release and be reused, unlike conventional single-use glues. The innovation could simplify manufacturing and repair by replacing the many specialized adhesives used today and may have significant economic impact in the global adhesives and sealants market, valued at about $87 billion and projected to reach nearly $119 billion by 2032.

“Most adhesives are made for one specific application,” said Anisur Rahman, a research and development staff member at ORNL who led a study with former ORNL postdoctoral researcher Mary Danielson, now a research assistant professor with the University of Tennessee-Oak Ridge Innovation Institute. “Our adhesive can be used for diverse applications, including structural or pressure-sensitive uses, and it performs reliably in both wet and dry environments,” he said. “None of the commercial adhesives can be used this way.” 

Beginning with common polymers from beverage bottles, fabric fibers and packaging films, the research team developed a process that saves materials, energy and money. “We took material destined for the landfill and turned it into something valuable,” Danielson said.

The researchers have applied for a patent for their versatile glue. 

How the reversible bonds work

Traditional structural adhesives rely on permanent crosslinks that make removal difficult. “You apply traditional adhesives once; you cannot reuse them,” Rahman said. 

“You basically have to rip an assembly apart to debond it,” Danielson added. “You’ve damaged both the part you’re glueing to and the part you’re glueing from. If you make a mistake when you’re gluing something and you allow it to cure, it’s done.“

In the ORNL adhesive, crosslinkers act like reversible attachments, akin to Velcro. Heating breaks dynamic chemical bonds in the polymer, allowing the adhesive to release without damaging surfaces. As the material cools, the bonds reform.

“If something is damaged or misapplied, you’re able to completely remove it and put it back on with full integrity,” Danielson said.

The team debonded and rebounded the adhesive more than 10 times with no loss in performance. 

“Normally in the marketplace, structural adhesives typically have shear strength — a measure of adhesion — in the 7- to 10-megapascal range,” Rahman said. “Our adhesives also stay well above that range but maintain reusability.”

The researchers can also retrieve the glue chemically, using an excess of amine molecules to break the adhesive into its monomer subunits. “We can recover all chemicals used in this adhesive,” Rahman said.

Mussel-inspired design

A polymer is a long chain or network made of monomers, or chemical subunits of one type. Using no solvents or catalysts, the scientists added amine, a nitrogen-containing chemical group, to the waste polymer and heated it to just below the polymer’s melting temperature. Under these mild conditions, the amine broke the polymer down into monomers that each contained four amine groups.

Next, to design the adhesive, ORNL researchers mimicked mussel foot proteins, which contain both hydrophilic and hydrophobic components that enable strong adhesion even in wet environments.

“We used a crosslinker, or hardener, that has both water-loving (hydrophilic) and water-hating (hydrophobic) components together in the same molecule,” Rahman said. “We mix the hardener and the monomer. It creates an adhesive resin that acts like a mussel foot protein.”

“For any glue that is a cross-linked network of two components, it takes time to complete the reaction between the two components,” Danielson said. “To repair boats, submarines and pipelines, our glue can be applied underwater using hand pressure until it sets.” 

Curing happens when a large four-armed monomer interacts with the crosslinking hardener. The monomer’s amine group reacts with the hardener’s acetoacetate group to produce a resin, or matrix with hydrophilic and hydrophobic characteristics. Whether the protein sticks or releases depends on the balance of those properties. 

“Our glue maintained strong adhesion across different environmental conditions, including seawater, extremely low temperature (100 degrees Celsius below zero), and both acidic and basic conditions,” Rahman said.

National lab capabilities enabled the achievement

Rahman conceived the concept of transforming deconstructed polymer waste into an adhesive. He and Danielson designed and led experiments and drafted the paper. Chuyi Pan, a summer intern from the University of Pennsylvania, assisted in synthesizing the adhesive. Tomonori Saito of ORNL and the University of Tennessee, Knoxville, reviewed and edited the manuscript drafts.

ORNL researchers performed vital characterizations. Bobby Sumpter simulated the energies with which the adhesive bound to different surface materials. Catalin Gainaru used rheology to characterize its stress and relaxation. Honghai Zhang and Vilmos Kertesz performed mass spectrometry to quantify different molecules. Zoriana Demchuk’s lifecycle analysis of the ORNL glue showed it was more energy-efficient to make than commercial adhesives. 

Toward strong and weak bonding applications

The team has also explored using this pioneering chemistry to advance vehicles. ORNL’s glue maintained strong adhesion between dissimilar substrates — a crucial requirement in automotive and aerospace applications, where joining composites to aluminum or steel presents notable challenges.

Next, the scientists aim to tune crosslinking to enable weaker, temporary bonds for removable labels, adhesive bandages, drug-delivery patches and other applications. 

ORNL’s versatile, high-performance glue is poised to make an impact that sticks in situations from the mundane to the extraordinary. Potential uses range from household items that require gentle removal, like press-on nails and price tags, to repairs in remote or extreme environments, including underwater or outer space — settings where specialty glues may be unavailable. 

The DOE Office of Science supported the research. The work used resources of the Center for Nanophase Materials Sciences, a DOE Office of Science user facility at ORNL.

For more information: Science Advances

Image: From left, Mary Danielson and Anisur Rahman, leaders of an ORNL project to invent a versatile reusable glue from polymer waste, examine its bonding performance. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Terahertz microscope reveals the motion of superconducting electrons

MIT physicists have used a new imaging technique to observe terahertz-frequency vibrations—described as quantum “jiggles”—inside a superconducting fluid for the first time, revealing behavior that was previously undetectable. By shining terahertz light, which probes matter differently than optical, infrared or X-ray wavelengths, the team captured inherent quantum motions within the material, opening a new window into the fundamental properties of superconductors.

Terahertz light is a form of energy that lies between microwaves and infrared radiation on the electromagnetic spectrum. It oscillates over a trillion times per second — just the right pace to match how atoms and electrons naturally vibrate inside materials. Ideally, this makes terahertz light the perfect tool to probe these motions.

But while the frequency is right, the wavelength — the distance over which the wave repeats in space — is not. Terahertz waves have wavelengths hundreds of microns long. Because the smallest spot that any kind of light can be focused into is limited by its wavelength, terahertz beams cannot be tightly confined. As a result, a focused terahertz beam is physically too large to interact effectively with microscopic samples, simply washing over these tiny structures without revealing fine detail.

The scientists report that they have developed a new terahertz microscope that compresses terahertz light down to microscopic dimensions. This pinpoint of terahertz light can resolve quantum details in materials that were previously inaccessible.

The team used the new microscope to send terahertz light into a sample of bismuth strontium calcium copper oxide, or BSCCO (pronounced “BIS-co”) — a material that superconducts at relatively high temperatures. With the terahertz scope, the team observed a frictionless “superfluid” of superconducting electrons that were collectively jiggling back and forth at terahertz frequencies within the BSCCO material.

“This new microscope now allows us to see a new mode of superconducting electrons that nobody has ever seen before,” says Nuh Gedik, the Donner Professor of Physics at MIT.

By using terahertz light to probe BSCCO and other superconductors, scientists can gain a better understanding of properties that could lead to long-coveted room-temperature superconductors. The new microscope can also help to identify materials that emit and receive terahertz radiation. Such materials could be the foundation of future wireless, terahertz-based communications, that could potentially transmit more data at faster rates compared to today’s microwave-based communications.

“There’s a huge push to take Wi-Fi or telecommunications to the next level, to terahertz frequencies,” says Alexander von Hoegen, a postdoc in MIT’s Materials Research Laboratory and lead author of the study. “If you have a terahertz microscope, you could study how terahertz light interacts with microscopically small devices that could serve as future antennas or receivers.”

In addition to Gedik and von Hoegen, the study’s MIT co-authors include Tommy Tai, Clifford Allington, Matthew Yeung, Jacob Pettine, Alexander Kossak, Byunghun Lee, and Geoffrey Beach, along with collaborators at Harvard University, the Max Planck Institute for the Structure and Dynamics of Matter, the Max Planck Institute for the Physics of Complex Systems and the Brookhaven National Lab.

Hitting a limit

Terahertz light is a promising yet largely untapped imaging tool. It occupies a unique spectral “sweet spot”: Like microwaves, radio waves, and visible light, terahertz radiation is nonionizing and therefore does not carry enough energy to cause harmful radiation effects, making it safe for use in humans and biological tissues. At the same time, much like X-rays, terahertz waves can penetrate a wide range of materials, including fabric, wood, cardboard, plastic, ceramics, and even thin brick walls.

Owing to these distinctive properties, terahertz light is being actively explored for applications in security screening, medical imaging, and wireless communications. In contrast, far less effort has been devoted to applying terahertz radiation to microscopy and the illumination of microscopic phenomena. The primary reason is a fundamental limitation shared by all forms of light: the diffraction limit, which restricts spatial resolution to roughly the wavelength of the radiation used.

With wavelengths on the order of hundreds of microns, terahertz radiation is far larger than atoms, molecules, and many other microscopic structures. As a result, its ability to directly resolve microscale features is fundamentally constrained.

“Our main motivation is this problem that, you might have a 10-micron sample, but your terahertz light has a 100-micron wavelength, so what you would mostly be measuring is air, or the vacuum around your sample,” von Hoegen explains. “You would be missing all these quantum phases that have characteristic fingerprints in the terahertz regime.”

Zooming in

The team found a way around the terahertz diffraction limit by using spintronic emitters — a recent technology that produces sharp pulses of terahertz light. Spintronic emitters are made from multiple ultrathin metallic layers. When a laser illuminates the multilayered structure, the light triggers a cascade of effects in the electrons within each layer, such that the structure ultimately emits a pulse of energy at terahertz frequencies.

By holding a sample close to the emitter, the team trapped the terahertz light before it had a chance to spread, essentially squeezing it into a space much smaller than its wavelength. In this regime, the light can bypass the diffraction limit to resolve features that were previously too small to see.

The MIT team adapted this technology to observe microscopic, quantum-scale phenomena. For their new study, the team developed a terahertz microscope using spintronic emitters interfaced with a Bragg mirror. This multilayered structure of reflective films successively filters out certain, undesired wavelengths of light while letting through others, protecting the sample from the “harmful” laser which triggers the terahertz emission.

As a demonstration, the team used the new microscope to image a small, atomically thin sample of BSCCO. They placed the sample very close to the terahertz source and imaged it at temperatures close to absolute zero — cold enough for the material to become a superconductor. To create the image, they scanned the laser beam, sending terahertz light through the sample and looking for the specific signatures left by the superconducting electrons.

“We see the terahertz field gets dramatically distorted, with little oscillations following the main pulse,” von Hoegen says. “That tells us that something in the sample is emitting terahertz light, after it got kicked by our initial terahertz pulse.”

With further analysis, the team concluded that the terahertz microscope was observing the natural, collective terahertz oscillations of superconducting electrons within the material.

“It’s this superconducting gel that we’re sort of seeing jiggle,” von Hoegen says.

This jiggling superfluid was expected, but never directly visualized until now. The team is now applying the microscope to other two-dimensional materials, where they hope to capture more terahertz phenomena.

“There are a lot of the fundamental excitations, like lattice vibrations and magnetic processes, and all these collective modes that happen at terahertz frequencies,” von Hoegen says. “We can now resonantly zoom in on these interesting physics with our terahertz microscope.”

For more information: Nature

Argonne National Laboratory’s new facility is giving researchers an inside look at irradiated nuclear materials

Argonne National Laboratory has opened its Activated Materials Lab, a radiological facility next to the Advanced Photon Source that lets scientists use an ultrabright X-ray beam to safely examine the inner structure of irradiated metals and nuclear fuels. The new capability allows researchers to see how radiation affects reactor materials in real time, supporting advances in reactor component design and helping utilities better plan maintenance and repair schedules.

Activated Materials Lab

Equipped with fume hoods, glove boxes, shielded containers, and approved sample containments, the new Activated Materials Lab can safely handle samples with higher radioactivity than previously allowed at the facility.

Staffed with a dedicated team that is responsible for receiving radioactive samples and transferring them safely to the Advanced Photon Source x-ray beamlines for measurements, the lab is able to reduce the turnaround time on user experiments while allowing researchers to focus on data collection and interpretation.

The Advanced Photon Source recently underwent a major upgrade project which enhanced its brightness over 100-fold and built nine new x-ray beamlines, including the High-Energy X-ray Microscope beamline at 20-ID which is adjacent to the Activated Materials Lab. With enhanced access to upgraded x-ray capabilities, researchers now have the ability to pursue a wider range of experiments. 

“By safely enabling higher activity samples at the Advanced Photon Source, this new capability allows for clearer views of how materials change during their time in a reactor, speeding progress toward safer, longer-lasting components,” said Brenden J. Heidrich, director of the U.S. Department of Energy’s Nuclear Science User Facilities program. 

Going Granular 

The new facility recently completed its first-ever user experiments examining the origins of stress corrosion cracks in irradiated materials.

Researchers looked at stainless steel parts that after decades of use were removed from a light-water reactor. The parts had developed microcracks due to a combination of irradiation, mechanical stress, and exposure to a corrosive environment.

Using a combination of three-dimensional x-ray techniques, researchers were able to examine the metal at the polycrystal grain level to see if they could find characteristics that correlated to cracking.

Finding the mechanisms that contribute to this behavior in alloys used in nuclear reactors will inform future material designs and long-term performance of existing reactors.

“This first experiment shows that the Activated Materials Laboratory can safely bridge irradiated samples to world-class X-ray tools, lowering barriers for the nuclear materials community,” said Xuan Zhang, Principal Materials Scientist at Argonne and facility lead of the AML. ​“By coordinating shipping, encapsulation, and safety reviews, AML helps users make the most of beam time and investigate questions that were out of reach before.”

“Access to higher-activity samples at beamline 1-ID, under strict controls, lets us probe grain-level behavior in materials that reflect real conditions,” said Jon Almer, Group Leader and Scientist, Materials Physics and Engineering Group, at Argonne. ​“Combining tomography with far-field and near-field high-energy diffraction microscopy gives a fuller picture that can inform models and materials design.”

The experiment was led by the University of Illinois Urbana–Champaign’s Professor James Stubbins, with collaborators at Oak Ridge National Laboratory, The University of Alabama, and Argonne National Laboratory, and was funded by the U.S. Department of Energy’s Nuclear Energy University Program and the Light Water Reactor Sustainability program. 

What’s Next?

The Activated Materials Lab stands ready to receive its next user experiment, adding its capacity to the list of innovative resources and capabilities the U. S. Department of Energy provides to researcher and industry to advance nuclear materials and technologies.

The Activated Materials Laboratory is supported by the Nuclear Science User Facilities (NSUF) program. The Advanced Photon Source is a Department of Energy (DOE) Office of Science user facility operated by Argonne National Laboratory.

For more information: NSUF

Electric field tunes vibrations to ease heat transfer

New research from the Department of Energy’s Oak Ridge National Laboratory found that applying an electric field to a ceramic material removes barriers to phonon transport, conducting heat almost three times more efficiently along the field direction, challenging conventional understanding about controlling heat flow in solid materials.

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Norman Noble to Open Rapid Prototype Facility in Irvine, California

Norman Noble, Highland Heights, Ohio, announced plans to open a new rapid prototype facility in Irvine, California. The West Coast location will expand the company’s ability to support early-stage development and rapid prototyping while strengthening collaboration with medical device OEMs across the Western U.S.

“Opening a rapid prototype facility in Irvine is a strategic investment in how we support our customers throughout the product lifecycle,” said Dan Stefano, chief executive officer. “By expanding our R&D prototyping footprint, we’re enabling easier face-to-face collaboration, faster iteration, and more manufacturable designs.”

Southern California is one of the largest medical device hubs in the country, with a high concentration of both established OEMs and startup innovators. The Irvine facility will feature advanced laser cutting, shape setting, and electropolishing capabilities to manufacture prototype design iterations in a matter of days.

The new location complements Norman Noble’s existing prototype and production facilities in Ohio, Florida, and Ontario, Canada. Established 80 years ago, Norman Noble remains a family-owned company offering advanced processes for ultra-precision micromachining of medical implants. The company is known for its ability to produce nitinol-based implants and achieve sub-miniature precision beyond the reach of most manufacturers.

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