Currently, most cathode materials used in batteries for electric vehicles are layered oxides composed of nickel for over 60% of the transition metals. Using nickel-rich layered oxide is advantageous in securing the mileage of an electric vehicle due to its high energy density, but its usage is limited by instability in the supply and demand of nickel raw materials. As an alternative, researchers focused on spinel cathode materials that use manganese as the main element, considering manganese is traded at a price of about 1/17 of nickel in the international spot market; however, the rapid decline in lifespan was an obstacle to commercialization.
The Korea Institute of Science and Technology (KIST) announced that Dr. Jihyun Hong’s research team at the Energy Materials Research Center identified the cause of the rapid decline in life span-a chronic problem of high-capacity manganese-based spinel cathode materials. This team worked on significantly increasing the possibility of commercializing lithium batteries with manganese cathode materials as next-generation electric vehicle batteries.
Manganese-based spinel cathode materials can theoretically store energy with a high density comparable to nickel-based commercial cathode materials. Considering the price of metal raw materials, the energy density per price for manganese-based spinel cathode could reach 2.8 times that of nickel-based cathodes. However, when using the battery at full capacity, a rapid decrease in lifespan is observed; as a result, only approximately 75% of the theoretical value could be stored. It has been established that the trivalent manganese (Mn3+) formed during the charging and discharging process of manganese-based spinel cathode materials distorts the material’s crystal structure, leading to the elution of manganese into the electrolyte and eventually causing a reduction in the lifespan of the cathode material. As a result, most research has focused on suppressing the formation of trivalent manganese.
Contrary to mainstream academic theories, Dr. Hong’s team at KIST recently discovered that cathode materials exhibit excellent lifespan characteristics even when trivalent manganese is formed if the operating voltage range of the battery is adjusted. The research team utilized advanced material characterization techniques, including synchrotron radiation techniques, to interpret the phenomena that existing theories cannot explain. Through thorough analyses, for the first time, it was identified that the side reaction at the interface between the cathode material and electrolyte during the repeated charging and discharging process is the cause of lifespan reduction.
The research team further presented a key strategy to dramatically improve the lifespan of manganese-based materials by stabilizing the cathode-electrolyte interface. As an example of this strategy, introducing an EC-free electrolyte resulted in a 62% improvement in lifespan compared to commercial electrolytes. This improvement results in the highest capacity retention and rate capability among the performances of manganese-based spinel cathode materials simultaneously using nickel and manganese redox reactions reported so far.
For more information: Advanced Energy Materials


Leading anilox manufacturer Sandon Global (‘Sandon’) continues its program of investments with the installation of two new plasma coating booths at its UK headquarters.
H.C. Starck Tungsten Powders, Germany, is bringing together the research and development activities within the Masan High-Tech Materials Group in an integrated structure. This will create an international innovation hub with a total of almost 40 highly specialized employees at the headquarters in Goslar and at Masan Tungsten LLC in Thai Nguyen, Vietnam.
The Calgary-based TC Energy, formerly known as TransCanada, announced its initial findings into the December oil spill, stating the pipe failed due to a combination of factors, including bending and a weld flaw that was completed during its manufacturing.
Electrolytic methods of forming metals that can be electrodeposited are versatile, and it is possible to produce powders of approximately 60 metals. The majority are obtained by molten-salt electrolysis, and powders of approximately 20 metals can be electrodeposited from aqueous solutions. While a larger number of metals can be obtained in powder form by way of molten-salt electrolysis, the larger quantities of powders are produced by electrolysis from aqueous solutions. Powders such as copper, iron, and nickel are obtained from aqueous solutions.
Höganäs, Sweden, is opening a new ArcX facility in Houston Texas to further strengthen the company’s position in the surface coating market and provide state-of-the-art technical support to its surface coating customers.
Researchers from Argonne National Labs, Lemon, Ill., Idaho National Laboratories, Idaho Falls, Idaho, and Wayne State University, Detroit, Mich., are developing new models that can use data generated by sensors on hydropower components to predict how the components will degrade over time and estimate a component’s remaining life.
EAG Laboratories, San Diego, Calif., announced a new addition to its wide range of analytical techniques, NanoIR capabilities. NanoIR combines the nanometer scale spatial resolving capabilities of atomic force microscopy (AFM) with the chemical characterizing capabilities of infrared spectroscopy.
The DOE awarded $42 million in funding for 12 projects developing next-generation electric vehicle battery technologies to Exponent, Inc., Menlo Park, Calif., along with colleagues from the National Renewable Energy Laboratory (NREL) and the University of Texas, Austin. Project funding comes from the Department of Energy’s Electric Vehicles for American Low-Carbon Living (EVs4ALL) program.
AMETEK Gatan, Inc., Berwyn, PA, a global leader focused on enhancing and extending the operation and productivity of electron microscopes, announced the launch of the Cipher system—the first and only system that reveals, quantitatively, the distribution of lithium in conventional scanning electron microscopes (SEM) and dual beam instruments.
Synopsys, Inc., Mountain View, Calif., reaches scale for AI-driven chip designs as major semiconductor customers register the first 100 commercial tape-outs with the company’s award-winning Synopsys DSO.ai autonomous design system. Recent customers, including STMicroelectronics and SK hynix, have all seen significant uplifts in productivity and PPA, and are now charting a new design course using reinforcement learning-enabled design tools on cloud and on-premise.
Veeco Instruments Inc., Plainview, NY, acquired Epiluvac AB, Sweden, a privately held manufacturer of chemical vapor deposition (CVD) epitaxy systems that enable advanced silicon carbide (SiC) applications in the electric vehicle market. Epiluvac’s technology platform combined with Veeco’s global go-to-market capabilities create a significant long-term growth driver for Veeco.
Leading software provider Volume Graphics, Germany, received a 2023 industry award for their Adaptive Measurement Template application that automatically compares original CAD intent against scan-based visualizations of parts, made with almost any material or manufacturing method, to assess quality and robustness. Volume Graphics’ Adaptive Measurement Templates has been named as one of the ten most innovative technologies for 2023 by a leading industry publication.
MIT engineers, Boston, Mass., have developed a new way to make sharper, defect-free displays, stacking the diodes to create vertical, multicolored pixels. Each stacked pixel can generate the full commercial range of colors and measures about 4 microns wide. The microscopic pixels, or micro-LEDs, can be packed to a density of 5,000 pixels per inch.
Researchers at the Department of Energy’s Lawrence Berkeley National Laboratory (Berkeley Lab), Berkeley, Calif., discover that electrons play a surprising role in heat transfer between layers of semiconductors, with implications for next-generation electronic devices.




Researchers have spent decades trying to figure out the secret of Rome’s ultradurable ancient construction material, used in the famed Pantheon as well as aqueducts and seawalls that endured especially harsh environmental conditions. Now, a team of investigators from MIT, Harvard University, and laboratories in Italy and Switzerland, has made progress in this field, discovering ancient concrete-manufacturing strategies that incorporated several key self-healing functionalities.
Massachusetts Institute of Technology, Boston, MA, has announced the discovery of a new category of shape-memory materials that could open up a new range of applications, especially for high-temperature settings, such as actuators inside a jet engine or a deep borehole.
The speed at which an atomic force microscope moves across the surface of certain materials is influenced by the frictional properties of the substrate. One such example is graphene, which consists of a single layer of carbon atoms in a honeycomb arrangement. It is being examined with a view to potential use as a lubricating layer. Applications where a reduction of friction is desired include hard disks or moving components for satellites or space telescopes.