One Minute Mentor: Effect of porosity on the heat treatment of powder metallurgy steels

Porosity has the greatest single effect on the response of PM Steels to heat treatment compared with conventional steels. The majority of parts have a porosity between 5 and 15 vol%, far more than is found in a typical casting. Every mechanism in press and sinter is subject to diminishing returns; i.e., compact density has a decreasing dependence on compaction pressure, as does sintering and homogenization.

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New grant aims to broaden participation in cutting-edge materials research

The National Science Foundation has awarded grants to eight research teams to support partnerships that will increase diversity in cutting-edge materials research, education, and career development. One of those teams is Penn’s Laboratory for Research on the Structure of Matter and the University of Puerto Rico, whose long-running collaboration has now received an additional six years of support.

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Newly designed material could make sound travel backward

A team of scientists has proposed a new type of metamaterial that could create backward waves when transmitting sound. They published their design in the journal Nature Communications in June 2021. The team behind the new addition to the metamaterial portfolio was inspired by superfluid helium-4: a liquid form of helium with no viscosity that can only be observed at an extremely low temperature of around minus 450 degrees Fahrenheit.

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New 2D alloy combines five metals

A two-dimensional alloy material, made from five metals as opposed to the traditional two, has been developed by a collaboration between researchers at the McKelvey School of Engineering at Washington University in St. Louis and researchers at the College of Engineering at the University of Illinois at Chicago.

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A blueprint for designing and synthesizing new, multifunctional materials

A new paper in Science Advances, provides a blueprint for designing multifunctional materials using different combinations of nanocrystals. By bringing together theory, computational simulations, chemical synthesis, and assembly, researchers from the University of Pennsylvania and the University of Michigan demonstrate how an “inverse design” strategy can create unique materials from nanocrystals of varying compositions, sizes, and shapes.

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One Minute Mentor: Sintering of power particles

During sintering, metallurgical bonds form between powder particles. Strength, ductility, toughness, and electrical and thermal conductivities increase with increasing density. If different materials were blended together, interdiffusion could promote the formation of alloys and intermetallic phases. As a consequence of the density increases, size decreases.

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Seco/Warwick introduces Zeroflow

Seco/Warwick, Poland, has introduced a new gas nitriding technology called ZeroFlow to the global industry in cooperation with scientists from the Poznan University of Technology. ZeroFlow reduces process costs while providing more ecologically friendly performance.

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NanoAL brings Addalloy to Mitsubishi

NanoAL LLC, Boston, has signed a commercial license agreement with Mitsubishi Corp. RtM Japan Ltd. to bring its Addalloy family of advanced aluminum alloy powders to the metal additive manufacturing market in Asia.

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3D printing technique keeps brittle tungsten crack-free

Tungsten has many excellent properties. It resists corrosion, and its melting point of 3422°C is the highest of all metals, making it an ideal material for components that operate at extreme temperatures. There is a problem, though: it is highly brittle at room temperature, which means it is hard to process using conventional techniques.

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Creating patterns with complex microstructures spontaneously in synthetic materials

Nature produces a startling array of patterned materials, from the sensitive ridges on a person’s fingertip to a cheetah’s camouflaging spots. Although nature’s patterns arise spontaneously during development, creating patterns on synthetic materials is more laborious. Now, researchers reporting in ACS Central Science have found an easy way to make patterned materials having complex microstructures with variations in mechanical, thermal, and optical properties — without the need for masks, molds, or printers.

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Super Systems completes control update for Elmira Heat Treating

Super Systems, Cincinnati, has completed a controls upgrade for Elmira Heat Treating. The scope of the project included a new 9220 control system for a vacuum furnace. The 9220 is a robust vacuum furnace recipe-based controller which is the command center for control, I/O, and redundant data logging for the processes performed on the equipment.

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ECM’s ECO Furnace presented Green Business Award

ECM USA Inc, Pleasant Prairie, Wisc., was recognized at the Beijing Shaping Tomorrow Gala -annual dinner for the French and Chinese business community – by CCI FRANCE CHINE Green Business for its strong commitment to environmental sustainability and for reducing water wastage. ECM’s ECO Furnace was presented the Green Business Award for accomplishing a cleaner, safer, and more efficient operation in the heat treat industry.

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